Avx Corporation

Bob Knopsnyder

Bharat Rawal

Gang Ning

Dirk H Dreissig

Carl L Eggerding

Lee Shinaberger

Jessica M Smith

An ultra-thin electrochemical energy storage device is provided which utilizes electrode material with multi-layer current collectors and with an organic electrolyte between the electrodes. Multiple cells may be positioned in a plurality of stacks and all of the cells may be in series, parallel or some combination thereof. The energy storage device can be constructed at less than 0.5 millimeters thick and exhibit very low ESR and higher temperature range capabilities.

Electrochemical energy storage devices and manufacturing methods

A capacitor containing an electrochemical cell that includes ruthenium oxide electrodes and an aqueous electrolyte containing a polyprotic acid (e.g., sulfuric acid) is provided. More specifically, the electrodes each contain a substrate that is coated with a metal oxide film formed from a combination of ruthenium oxide and inorganic oxide particles (e.g., alumina, silica, etc.). Without intending to be limited by theory, it is believed that the inorganic oxide particles may enhance proton transfer (e.g., proton generation) in the aqueous electrolyte to form hydrated inorganic oxide complexes (e.g., [Al(HO)] to [Al(HO)(OH)]). The inorganic oxide thus acts as a catalyst to both absorb and reversibly cleave water into protons and molecular bonded hydroxyl bridges. Because the anions (e.g., sulfate and bisulfate ions) in the electrolyte are not bound in the coordination sphere of the formed aqua complexes, they do not impede the condensation of these complexes required to achieve the additional capacitance over the potential range. As a result, the ionic charges are kept separate and the chemical process may generate pseudo-capacitance. This, in turn, may result in an increase in the charge density and capacitance of the electrode.

Electrochemical capacitor containing ruthenium oxide electrodes

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Simpsonville, SC, United States of America

Bob Knopsnyder