Tenneco Gmbh

Federal-Mogul Corporation

Federal-Mogul Powertrain LLC

Blair Matthew Jenness

Troy Kantola

Matthew Ryan Pedigo

John E Miller

Haron Gekonde

Markus Aumiller

Ronald Nelson Radunzel

Jeff Hunter

John Miller

Troy Kentola

A piston ring providing improved performance during operation, including reduction in blowby gases and improved oil control, is provided. The piston ring includes an upper layer, a lower layer, and a middle layer each formed from a powder metal material. An exposed sharp first corner is present between an upper ring surface and an upper outer diameter surface, and an exposed sharp second corner is present between a lower ring surface and a lower outer diameter surface. The piston ring also comprises a coating including diamond-like carbon (DLC). The DLC coating is inlaid. Thus, the coating is disposed on the middle layer but is spaced from the upper and lower corners, so that the upper and lower corners of the piston ring are exposed.

Piston ring with inlaid DLC coating and method of manufacturing

An insert for a cylinder liner which is capable of trapping heat in the combustion chamber is provided. The insert extends circumferentially around a center axis and longitudinally from an upper end to a lower end. The insert includes an inner portion presenting an inner surface facing the center axis and an outer portion presenting an outer surface facing away from the center axis. The inner portion is formed of an iron-based material, such as steel, and the outer portion is formed of a material having a thermal conductivity of not greater than 3.5 W/mK, for example ceria stabilized zirconia. The inner and outer portions each present a thickness, and the thickness can form a gradient between the upper end and the lower end of the insert. For example, the thickness of the outer portion can be greater at the upper end than at the lower end of the insert.

Thermal barrier cylinder liner insert

A piston ring assembly for sealing a cylinder wall to a piston body is provided. The piston ring assembly includes a plurality of rings stacked in an axial direction one in abutment with another. Each ring has an inner face and an outer face. The piston ring assembly also includes a spring which substantially circumferentially surrounds the stacked rings and abuts the outer faces of the rings. The spring biases the stacked rings in a radially inward direction for sealing the inner faces of the rings against the piston body. The spring may be of a strip of material bent into a serpentine pattern when in an at rest condition to apply the biasing force against the piston body.

Piston ring for an internal combustion engine

A power cylinder assembly for an internal combustion engine is provided. The power cylinder assembly includes a cylinder wall having a channel formed therein and a piston body with a skirt. A piston ring is seated within the channel of the cylinder wall and is sealed against the skirt of the piston body. Specifically, the piston ring has a ring body with an inner face that presents two radially inwardly extending ridges spaced axially from one another by a valley region, and the outer face presents a groove which receives a spring to bias the ridges into sliding engagement with the outer surface of the skirt of the piston body. The ring body also has at least one oil drainage port which extends radially between the valley region of the inner surface and the groove of the outer face for conveying oil from between the ridges into the groove.

A cast iron having high strength, hardness, and thermal conductivity for a cylinder liner of an internal combustion engine is provided. The cast iron includes 3.2 wt. % to 3.8 wt. % carbon, 2.2 wt. % to 3.2 wt. % silicon, 0.5 wt. % to 1.3 wt. % copper, and at least 75.0 wt. % iron, based on the total weight of the cast iron. The cast iron further includes 0.01 wt. % to 0.5 wt. % manganese, 0.01 wt. % to 0.2 wt. % chromium, up to 0.3 wt. % phosphorous, up to 0.05 wt. % sulfur, up to 0.2 wt. % tin, and up to 0.1 wt. % magnesium, based on the total weight of the cast iron. Preferably, the cast iron is free of molybdenum, nickel, and vanadium. The cast iron is also heat treated and solidifies to achieve fully spheroidal graphite.

High strength cast iron for cylinder liners

A piston ring for sealing a cylinder wall to a piston body is provided. The piston ring includes a ring body of an elastically deformable material which extends substantially circumferentially around an axis and has an inner face that faces the axis. The inner face includes a plurality of axially spaced and radially inwardly extending contact features. The ring body configured to bias the contact features into engagement with the piston body to establish a seal therebetween. At least one of the contact features extends substantially continuously around a circumference for establishing a substantially continuous seal around the piston body, and at least one of the contact features is non-continuous and has at least one recessed area for allowing the passage of oil and gas therethrough.

A piston ring for sealing a cylinder wall to a piston body is provided. The piston ring includes a ring body that extends about an axis and has inner and outer faces. The inner face presents a pair of ridges that extend in a radially inward direction, and the outer face presents a groove. A spring of an elastomeric material substantially circumferentially surrounds the ring body and is seated in the groove on the inner face. The spring biases the ring body in the radially inward direction to seal the ridges against the piston body. The ring body also has at least one oil drainage port which extends at an angle relative to the radially inward direction from the inner face to a location on the outer face on one axial side of the spring for conveying oil out of a space between the ridges.

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Grosse Pointe Park, MI, United States of America

Blair Matthew Jenness