Ningbo Geely Automobile Research and Development Co., Ltd

Ningbo Geely Automobile Research & Dev. Co., Ltd.

Björn Isaksson

Linus Hallberg

A contactor control system includes a switching member, a high voltage load, a high voltage energy storage, a bi-directional DC/DC-converter operatively connected to the switching member, a high-voltage capacitor operatively connected to the high-voltage load, and a low voltage energy storage operatively connected to the bi-directional DC/DC-converter, wherein the switching member is adapted to connect and disconnect the high voltage energy storage to and from the high voltage load, where the bi-directional DC/DC-converter is adapted to pre-charge the high-voltage capacitor to a predefined voltage value from the low voltage energy storage before the switching member is closed and adapted to discharge the high-voltage capacitor to the low voltage energy storage when the switching member has been opened. The advantage of the invention is that a DC-link capacitor can be charged from and discharged to a low voltage battery by using a bi-directional DC/DC-converter. Energy losses can thus be minimized.

Contactor control system and method for controlling a contactor

A method for detecting an isolation fault in an isolation resistance between a positive and negative high-voltage bus rail and a vehicle chassis on a high-voltage propulsion side of a high-voltage system of an electric or hybrid-electric vehicle. The high-voltage system is split into a battery side and propulsion side by means of two high-voltage contactors located in the positive and negative high-voltage bus rails. The propulsion side includes first and second capacitors connected in series across the positive and negative bus rails, a common junction of the first and second capacitors connected to the chassis. The method supplies a low-voltage output to the positive and negative bus rails to charge the capacitors; and determines, based on charging current, voltage level or energy level of the capacitors, whether an isolation fault is present between the positive and/or negative high-voltage bus rail and the vehicle chassis on the propulsion side.

Method for detecting an isolation fault

An electrical battery system for a vehicle includes a first battery pack and a second battery pack. The first battery pack has a larger total nominal energy capacity than the second battery pack. The first battery pack includes an array of a first type of battery cells and the second battery pack includes an array of a second type of battery cells. The second type of battery cells withstands a larger maximal 30-seconds discharge pulse current than the first type of battery cells. The first type of battery cells have a higher nominal energy capacity per unit volume than the second type of battery cells, and the battery cells of the second battery pack are better thermally insulated than the battery cells of the first battery pack. Additionally, a vehicle drive train includes such an electrical battery system or a vehicle includes such an electrical battery system.

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Uddevalla, Sweden

Björn Isaksson