Globalfoundries Inc.

Globalfoundries U.S. Inc.

Bingwu Liu

Hui Zang

Hong Yu

Tao Chu

Lun Zhao

Xusheng Kevin Wu

Michael Ganz

Sruthi Muralidharan

Johannes Marinus Van Meer

Brian Joseph Greene

Manfred Eller

Randy W Mann

Yanping Shen

Hsien-Ching Lo

Wei Hong

Man Gu

Richard J Carter

Baofu Zhu

Puneet Khanna

Jae Gon Lee

Wenjun Li

Yanzhen Wang

Nam Sung Kim

Manoj Joshi

Seong Yeol Mun

Hyucksoo Yang

Xiaoli He

Zhaoying Hu

Dingyou Zhang

The present disclosure relates to semiconductor structures and, more particularly, to stacked gate transistors and methods of manufacture. The structure includes a stacked gate structure having a plurality of transistors with at least one floating node and at least one node to either ground or a supply voltage, and a contact to either of the ground or supply voltage and the at least one floating node being devoid of any contact.

Stacked-gate transistors

One illustrative method disclosed herein includes forming a conformal SMCM layer above a conformal high-k gate insulation layer within each of first and second replacement gate cavities (RGC), removing the SMCM layer from the first RGC while leaving the SMCM layer in position within the second RGC, forming a first conformal metal-containing material (MCM) layer above the gate insulation layer within the first RGC and above the SMCM layer in position within the second RGC, removing the first conformal MCM layer and the conformal SMCM layer positioned within the second RGC while leaving the first conformal MCM layer within the first RGC, and forming a second conformal MCM layer above the first conformal MCM layer positioned within the first RGC and above the gate insulation layer positioned within the second RGC.

Methods of forming an IC product comprising transistor devices with different threshold voltage levels

Structures for field-effect transistors and methods of forming a structure for field-effect transistors. A semiconductor layer includes first and second channel regions, a first field-effect transistor has a first gate dielectric layer over the first channel region, and a second field-effect transistor has a second gate dielectric layer over the second channel region. The first and second channel regions are each composed of an undoped section of an intrinsic semiconductor material, the first gate dielectric layer contains a first atomic concentration of a work function metal, and the second gate dielectric layer contains a second atomic concentration of the work function metal that is greater than the first atomic concentration of the work function metal in the first gate dielectric layer.

Field-effect transistors with independently-tuned threshold voltages

One illustrative method disclosed herein includes forming at least one fin, forming a first recessed layer of insulating material adjacent the at least one fin and forming epi semiconductor material on the at least one fin. In this example, the method also includes forming a second recessed layer of insulating material above the first recessed layer of insulating material, wherein at least a portion of the epi semiconductor material is positioned above a level of the upper surface of the second recessed layer of insulating material, and forming a source/drain contact structure above the second recessed layer of insulating material, wherein the source/drain contact structure is conductively coupled to the epi semiconductor material.

Methods of forming source/drain regions of a FinFET device and the resulting structures

Methods form devices by patterning a lower layer to form a fin, and forming a sacrificial gate along sidewalls of the fin. Such methods form a mask with cut openings on the sacrificial gate and remove sections of the fin and the sacrificial gate exposed through the cut openings to divide the fin into fin portions and create cut areas between the fin portions. Additionally, these methods remove the mask, epitaxially grow source/drains in the cut areas, replace the sacrificial gate with a gate conductor, and form a gate contact on the gate conductor over a center of the fin portions.

FinFETs having gates parallel to fins

Devices and methods of growing unmerged epitaxy for fin field-effect transistor (FinFet) devices are provided. One method includes, for instance: obtaining a wafer having at least one source, at least one drain, and at least one fin; etching to expose at least a portion of the at least one fin; forming at least one sacrificial gate structure; and forming a first layer of an epitaxial growth on the at least one fin. One device includes, for instance: a wafer having at least one source, at least one drain, and at least one fin; a first layer of an epitaxial growth on the at least one fin; at least one second layer of an epitaxial growth superimposing the first layer of an epitaxial growth; and a first contact region over the at least one source and a second contact region over the at least one drain.

Devices and methods of forming unmerged epitaxy for FinFet device

Structures for a passive device of an integrated circuits and associated fabrication methods. A semiconductor substrate having raised fins and an dielectric isolation layer between the fins is formed. An etch stop layer is formed over the dielectric isolation layer between fins of a passive device. An interlayer dielectric layer is formed over the fins and etch stop layer. The interlayer dielectric layer is selectively etched to form an opening for conductive contact to the fins, where the etch stop layer prevents etching of the dielectric isolation layer. A conductive contact is formed to contact the plurality of fins, with the conductive contact terminating at the etch stop layer.

Passive device structure and methods of making thereof

A method and structure for a semiconductor device that includes one or more fin-type field effect transistors (FINFETs) and single-diffusion break (SDB) type isolation regions, which are within a semiconductor fin and define the active device region(s) for the FINFET(s). Asymmetric trenches are formed in a substrate through asymmetric cuts in sacrificial fins formed on the substrate. The asymmetric cuts have relatively larger gaps between fin portions that are closest to the substrate, and deeper portions of the asymmetric trenches are relatively wider than shallower portions. Channel regions are formed in the substrate below two adjacent fins. Source/drain regions of complementary transistors are formed in the substrate on opposite sides of the channel regions. The asymmetric trenches are filled with an insulator to form a single-diffusion break between two source/drain regions of different ones of the complementary transistors. Also disclosed is a semiconductor structure formed according to the method.

Single-diffusion break structure for fin-type field effect transistors

The invention provides a method of forming a semiconductor structure, which include: providing an intermediate semiconductor structure having semiconductor substrate, a fin having an EG oxide layer in contact with at least a portion of the fin, and a gate stack disposed over a portion of the fin; forming a silicon nitride layer over portions of the fin that are not located under the gate stack; and after forming the silicon nitride layer, performing one or more ion implantation steps on the intermediate semiconductor structure. The invention also provides a method of forming a semiconductor structure including: providing an intermediate semiconductor structure having a semiconductor substrate, a fin having an EG oxide layer in contact with at least a portion of the fin, and a gate material disposed over the fin; forming, over the fin and gate material of the intermediate semiconductor structure, a gate stack hardmask including an oxide layer; forming a silicon nitride barrier layer on the oxide layer of the gate stack hardmask; performing one or more gate stack hardmask patterning steps; removing the EG oxide layer from portions of the fin that are not located under the gate; and subsequent to removing the EG oxide layer from portions of the fin that are not located under the gate, performing one or more ion implantation steps.

FinFET semiconductor structures and methods of fabricating same

Devices and methods of forming unmerged epitaxy for FinFET device

Approaches for providing a hardmask used during a halo/extension implant of a static random access memory (SRAM) layout for a semiconductor device are disclosed. Specifically, approaches are provided for forming a pull-down (PD) transistor over a substrate; forming a pass-gate (PG) transistor over the substrate; and patterning a hardmask over the device, the hardmask including a first section adjacent the PD transistor and a second section adjacent the PG transistor, wherein a distance between the first section and the PD transistor is shorter than a distance between the second section and the PG transistor. The respective distances between the first section and the PD transistor, and the second section and the PG transistor, are selected to prevent a halo/extension implant from impacting one side of the PD transistor, while allowing the halo/extension implant to impact both sides of the PG transistor.

Hardmask for a halo/extension implant of a static random access memory (SRAM) layout

A starting non-planar semiconductor structure is provided having a semiconductor substrate, raised semiconductor structures coupled to the substrate, and a layer of isolation material(s) surrounding the raised structures. The isolation layer is recessed to expose about 40 nm to about 70 nm of the raised structures. The increased height of the exposed raised structures, compared to conventional, allows for a taller gate and taller spacers, which reduces undercut under the spacers and short-channel effects from the loss of isolation material in fabrication.

Non-planar structure with extended exposed raised structures and same-level gate and spacers

Bulk semiconductor devices are co-fabricated on a bulk semiconductor substrate with SOI devices. The SOI initially covers the entire substrate and is then removed from the bulk device region. The bulk device region has a thicker dielectric on the substrate than the SOI region. The regions are separated by isolation material, and may or may not be co-planar.

Co-fabricated bulk devices and semiconductor-on-insulator devices

Methods are presented for facilitating fabrication of nanowire structures, such as one or more nanowire field effect transistors. The methods include, for instance: providing a substrate; providing first material layers and second material layers above the substrate, the first material layers interleaved with the second material layers; removing portions of the first material layers and second material layers, the removing forming a plurality of nanowire stacks, including first material nanowires and second material nanowires; removing the first material nanowires from at least one nanowire stack; and removing the second material nanowires from at least one other nanowire stack, where the at least one nanowire stack and at least one other nanowire stack include a p-type nanowire stack(s) and a n-type nanowire stack(s), respectively.

Growing community of inventors

Ballston Spa, NY, United States of America

Bingwu Liu