Intematix Corporation

Intermatix Corporation

Bing Dai

Charles O Edwards

Xianglong Yuan

Gang Wang

Yi-Qun Li

James F Caruso

Jonathan Melman

Diyun Huang

Neil Deeman

A photoluminescent composition ('phosphor ink') comprises a suspension of particles of at least one blue light (380 nm to 480 nm) excitable phosphor material in a light transmissive liquid binder in which the weight loading of at least one phosphor material to binder material is in a range 40% to 75%. The binder can be U.V. curable, thermally curable, solvent based or a combination thereof and comprise a polymer resin; a monomer resin, an acrylic, a silicone or a fluorinated polymer. The composition can further comprise particles of a light reflective material suspended in the liquid binder. Photoluminescence wavelength conversion components; solid-state light emitting devices; light emitting signage surfaces and light emitting signage utilizing the composition are disclosed.

Solid-state light emitting devices and signage with photoluminescence wavelength conversion and photoluminescent compositions therefor

A photoluminescence sheet comprises a polymer sheet having particles of at least one photoluminescence material homogeneously distributed throughout its volume. The polymer sheet comprises a UV-curable polymer that is partially cured and which is thermally re-flowable before being fully cured by exposure to UV light.

Photoluminescence material coating of LED chips

A diffuser component for a solid-state (LED) light emitting device comprises a light scattering material, wherein the light scattering material has an average particle size that is selected such that the light scattering material will scatter excitation light from a solid-state excitation source relatively more than the light scattering material will scatter light generated by at least one photoluminescence material (phosphor) in a wavelength conversion component. The diffuser component is separately manufactured from the wavelength conversion component.

Diffuser component having scattering particles

Disclosed are improved wavelength conversion components having photo-luminescent materials embedded into a hermetic material. Phosphor materials are embedded into a layer of glass, which is then utilized in a remote phosphor LED lighting apparatus. Methods for manufacturing these advanced wavelength conversion components are also described.

Wavelength conversion component having photo-luminescence material embedded into a hermetic material for remote wavelength conversion

A wavelength conversion component for remote wavelength conversion is described in which a wavelength conversion layer is sandwiched between two light transmissive hermetic substrates. The light transmissive hermetic substrates form a barrier that protects the wavelength conversion layer from exposure to external environmental conditions. In some approaches, the wavelength conversion component further includes a sealant material disposed around an outer edge of the sandwich structure, where the sealant material hermetically seals an outer edge wavelength conversion layer.

Wavelength conversion component with improved protective characteristics for remote wavelength conversion

A solid-state light emitting device comprises a light transmissive thermally conductive circuit board; an array of solid-state light emitters (LEDs) mounted on, and electrically connected to, at least one face of the circuit board; and a photoluminescence wavelength conversion component. The wavelength conversion component comprises a mixture of particles of at least one photoluminescence material (phosphor) and particles of a light reflective material. The emission product of the device comprises the combined light generated by the LEDs and the photoluminescence material. The wavelength conversion component can comprise a layer of the phosphor material and particles of a light reflective material applied directly to the array of LEDs in the form of an encapsulant. Alternatively the photoluminescence component is a separate component and remote to the array of LEDs such as tubular component that surrounds the LEDs.

Solid-state light emitting devices with photoluminescence wavelength conversion

A light emitting device comprises at least one solid-state light source (LED) operable to generate excitation light and a wavelength conversion component located remotely to the at least one source and operable to convert at least a portion of the excitation light to light of a different wavelength. The wavelength conversion component has at least one photoluminescence material and a light scattering material, where the light scattering material has an average particle size that is selected such that the light scattering material will scatter excitation light from a radiation source relatively more than the light scattering material will scatter light generated by the photoluminescence material.

Wavelength conversion component with scattering particles

A solid-state light emitting device having a solid-state light emitter (LED) operable to generate excitation light and a wavelength conversion component including a mixture of particles of a photoluminescence material and particles of a light reflective material. In operation the phosphor absorbs at least a portion of the excitation light and emits light of a different color. The emission product of the device comprises the combined light generated by the LED and the phosphor. The wavelength conversion component can be light transmissive and comprise a light transmissive substrate on which the mixture of phosphor and reflective materials is provided as a layer or homogeneously distributed throughout the volume of the substrate. Alternatively the wavelength conversion component can be light reflective with the mixture of phosphor and light reflective materials being provided as a layer on the light reflective surface.

Solid-state light emitting devices and signage with photoluminescence wavelength conversion

A light emitting device comprises at least one solid-state light source (LED) operable to generate excitation light and a wavelength conversion component located remotely to the at least one source and operable to convert at least a portion of the excitation light to light of a different wavelength. The wavelength conversion component includes a light diffusing layer having particles of a light scattering material, where the light diffusing layer has a shape with an inner surface that defines an interior volume, and a wavelength conversion layer having particles of at least one photoluminescence material within the interior volume.

Wavelength conversion component

A light emitting device comprises at least one solid-state light source (LED) operable to generate excitation light and a wavelength conversion component located remotely to the at least one source and operable to convert at least a portion of the excitation light to light of a different wavelength. The wavelength conversion component includes a light transmissive substrate having a wavelength conversion layer comprising particles of at least one photoluminescence material and a light diffusing layer comprising particles of a light diffractive material. This approach of using the light diffusing layer in combination with the wavelength conversion layer solves the problem of variations or non-uniformities in the color of emitted light with emission angle.

Wavelength conversion component with a diffusing layer

A light emitting device comprises at least one light emitter, typically an LED, operable to generate blue light and a wavelength conversion component. The wavelength conversion component can be light transmissive or light reflective and comprises at least two phosphor materials that are operable to absorb at least a portion of said blue light and emit light of different colors and wherein the emission product of the device comprises the combined light generated by the LED(s) and the phosphor materials. The phosphor materials are configured as a pattern of non-overlapping areas on a surface of the component.

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Fremont, CA, United States of America

Bing Dai