Bp Chemicals Limited

Bhushan Sharma

Martin Philip Atkins

Stephen Robert Hodge

Simon Frederick Thomas Froom

Process for the production of lower aliphatic esters by bringing together in an addition reaction a lower olefin and a saturated, lower aliphatic, mono-carboxylic acid in the vapor phase into contact with a heterpolyacid catalyst. The reactant olefin and acids and any recycled feeds are rendered substantially free of aldehydes impurities prior to being brought into contact with the heterpolyacid catalyst. Acetaldehyde is a catalyst poison and removal of these from the feeds prolongs life and activity of the heteropolyacid catalyst.

Synthesis of lower aliphatic esters using heterpolyacids with an aldehyde-free product stream

This invention relates to a process for the production of lower aliphatic esters by reacting a lower olefin with a saturated lower aliphatic mono-carboxylic acid in the vapor phase in the presence of a heteropolyacid catalyst characterized in that an amount of water in the range from 1-10 mole % based on the total of the olefin, aliphatic mono-carboxylic acid and water is added to the reaction mixture during the reaction. The presence of water enhances the yield of the desired ester. The reaction mixture may optionally contain a di-ether to minimize the by-products. The process is particularly suitable for producing ethyl acetate from ethylene and acetic acid in the presence of water.

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Surrey, United Kingdom

Bhushan Sharma