The Boeing Company

Textron Innovations Inc.

Bharath Kumar Kodumuru

Gary E Georgeson

Hong Hue Tat

Thomas A Maeder

Jay M Amos

Edward J Kang

Nathan J Chapdelaine

A manufacturing system includes a printhead, at least one profilometer, and a control system. The printhead extrudes a material onto a substrate and forms a new bead during additive manufacturing of an in-work article. The profilometer moves with the printhead and measures an in-work cross-sectional profile of existing beads of the in-work article. The control system generates in-work profile data including the in-work cross-sectional profile at a plurality of in-work profile locations, and continuously compares the in-work profile data to reference profile data of a reference article. The reference profile data includes a reference cross-sectional profile at a plurality of reference profile locations. The control system adjusts, based on the profile comparison, one or more bead forming parameters and causes the printhead to form the new bead according to the bead forming parameters to reduce or prevent nonconformities associated with forming the new bead.

Bead-type additive manufacturing system and method

An adhesive bond test resonance array provides inspection of adhesively bonded composite laminate structures with improved productivity and higher reliability. A holder has multiple slots arranged in a two-dimensional array for holding transducers in respective slots. The holder is adapted to position a probe end of each of the transducers adjacent a component for scanning and has a material hardness adapted for enabling flexing while scanning curved composite parts. A fluid channel is adapted for delivering a couplant to the probe end of the transducers such that the couplant is automatically delivered during scanning of the component to inspect bond integrity.

Adhesive bond test resonance array

Growing community of inventors

Bengaluru, India

Bharath Kumar Kodumuru