Bayer Aktiengesellschaft

Bernhard Spreckelmeyer

Hans-Dieter Block

Rainer Weber

Norbert Lonhoff

Hans-Heinrich Moretto

Rainer Bellinghausen

Uwe Arndt

Michael Batz

Heinrich Helker

Hans Rinkes

Werner Schabacher

Helmut Klotz

Hans Guth

Bernd Rosenow

Hans-Georg Nieder-Vahrenholz

Bernd Makowka

Hermann Rohe

Jost Halstenberg

Paul Strehlow

A method for the decomposition of chromium ore in a directly heated revolving tube is described, in which oxygen-containing gases are introduced into the revolving tube by means of below-bed nozzles.

Method for manufacturing alkali chromates from chromium ore

A method for manufacturing alkali chromates by the reacting of chromium ore with alkali compounds and oxidation in an atmosphere containing at least 50% oxygen is described, in which the mixture consisting of chromium ore, alkali compound and optionally leaning materials is heated in a first stage in an atmosphere containing not more than 5 vol. % oxygen to a temperature between 1000.degree. and 1 400.degree. C., and in a second stage is oxidized at a lower temperature of 900.degree. to 1 070.degree. C. with supply of an atmosphere containing at least 50% oxygen.

The invention relates to a process for the production of sodium dichromate and sodium dichromate solutions by oxidative roasting of chrome ores under alkaline conditions, leaching of the furnace clinker obtained with water or an aqueous chromate-containing solution, adjustment of the pH to from 7 to 9.5, removal of the insoluble constituents by filtration, a sodium monochromate solution being obtained, conversion of the monochromate ions of this solution into dichromate ions by acidification and crystallization of sodium dichromate by concentration of this solution, characterized in that the acidification is carried out with carbon dioxide under pressure with removal of sodium hydrogen carbonate, the remaining solution is then very largely freed from sodium monochromate by cooling to a temperature below 10.degree. C. and filtration, any monochromate ions still present in the remaining solution are converted into dichromate ions by addition of an acid and the sodium monochromate filtered off is added to the sodium monochromate solution before conversion with carbon dioxide into a sodium dichromate solution.

Process for the production of sodium dichromate

A process for the production of chromic acid by the multistage electrolysis of dichromate and/or monochromate solutions in two-compartment electrolysis cells, of which the anode and cathode compartments are separated by cation exchanger membranes, at temperatures in the range from 50.degree. to 90.degree. C., the dichromate and/or monochromate solutions being obtained by the digestion of chrome ores and leaching, the improvement wherein, optionally after the removal of aluminum, vanadium and other impurities, the monochromate solution obtained after leaching is adjusted at 20.degree. to 110.degree. C. to a pH value of from 8 to 12 by the addition and/or in situ formation of carbonate in a quantity of from 0.01 to 0.18 mol/l (for 300 to 500 g/l Na.sub.2 CrO.sub.4, converted with CO.sub.2 under pressure into a dichromate-containing solution, the dichromate-containing solution is introduced into the anode compartment of the electrolysis cell, a solution containing chromic acid, in which the molar ratio of Na ions to chromic acid is from 0.45:0.55 to 0.30:0.70, is electrolytically produced and the chromic acid is worked up by crystallization, washing and drying.

Electrochemical process for the production of chromic acid

A process for the production of highly pure concentrated hydrofluoric acid by purifying crude HF gas containing H.sub.2 O, SO.sub.2, SiF.sub.4, S,CaF.sub.2, H.sub.2 SO.sub.4 and CaSO.sub.4 and obtained in the reaction of fluorite and sulphuric acid, whereby the resultant HF has an H.sub.2 SO.sub.4 content of the order of a few ppm, there are substantially no deposits of CaSO.sub.4 in the first H.sub.2 SO.sub.4 washing circuit and the service life of the system is considerably lengthened.

Purifying hydrofluoric acid

In the reaction of phosphate-containing fluorspar with sulphuric acid to produce gaseous hydrofluoric acid, withdrawing the hydrofluoric acid and condensing it, the improvement which comprises adding to the fluorspar a reactive iron compound in an amount approximately equivalent to the phosphate content whereby the phosphate content of the condensed hydrofluoric acid is markedly diminished. The reactive iron compound can be contained in another fluorspar which is blended in the first fluorspar in the requisite amount and/or it can be an iron oxide, fluoride or sulphate, or a hydrated or hydratable iron compound added to the phosphate-containing fluorspar in about 0.2 to 5% by weight calculated as Fe.sub.2 O.sub.3 content and based on the fluorspar.

Production of hydrofluoric acid from phosphate-containing fluorspar

In the production of hydrofluoric acid and calcium sulfate by subjecting sulfuric acid and fluorspar to a partial preliminary reaction in a preliminary reaction zone and the reaction is completed in an after-reaction zone at a temperature from about 100.degree. to 500.degree. C, the improvement which comprises effecting the preliminary reaction by circulating preliminary reaction product through said preliminary reaction zone, adding to the circulating preliminary reaction product at spaced locations in the preliminary reaction zone sulfuric acid preheated to a temperature of about 80.degree. to 200.degree. C and fluorspar preheated to a temperature of about 400.degree. to 800.degree. C, removing from said preliminary reaction zone gaseous hydrofluoric acid and a substantially dry mixture of calcium sulfate, unreacted sulfuric acid and fluorspar, and passing said dry mixture of calcium sulfate, unreacted sulfuric acid and fluorspar to said after-reaction zone. Only some of the necessary sulfuric acid may be supplied to the preliminary reaction zone and the balance supplied to the after-reaction zone. Heating of the preliminary reaction zone can be external or materials can be added which will react exothermically, e.g. SO.sub.3 to react with water in the system, CaO to react with sulfuric acid. A suitable apparatus is provided, comprising two parallel troughs connected at their ends by overflows and with oppositely rotating screws to circulate the contents. Means are provided for introducing reactants at spaced locations and for removing a mixture of product plus unreacted starting materials.

Growing community of inventors

Leverkusen, Germany

Bernhard Spreckelmeyer