The Boeing Company

Theboeing Company

Bennett M Moriarty

Shane Edward Arthur

Matthew H Mellin

Raymond C Eng

Kyle Steven Biondich

John Eric Miller

Ryan M Trumbo

George P Halamandaris

Justin T Hoehn

Dhananjay B Vasa

Jeffrey Hayden Olberg

Richard John Baker

John F Spalding

Robert G Palifka

Luis A Perla

Seana B Kobak

Jason Warner

Caitlin Elizabeth Kerr

Jeffrey Stephen Rebmann

Myles S Duncanson

Trevor S McCrea

Phillip John Crothers

Kjersta Lynn Larson-Smith

Silas Lawton Studley

Terrell D Riley

Jill Elisabeth Seebergh

Alexandra Elena Corona

Brian W Smith

Jason S Warner

Jeffrey S Rebmann

Trevor S Mccrea

Phillip J Crothers

Richar J Baker

Surface treatment of a tubular surface defining an axis extending from a first surface end to a second surface end includes partially surrounding the tubular surface, at a first position, with a first set of treating units, with the treating units arranged in a first arcuate array. Furthermore, each treating unit is configured to include a plurality of first applicator heads. In some examples, a position of each of the plurality of first applicator heads is determined relative to the tubular surface. The first set of treating units is moved from the first position towards a second position. In one non-limiting example, each of the plurality of first applicator heads is independently controlled to selectively apply a first treatment as the first set of treating units moves from the first position towards the second position.

Integrated automation of paint processes incorporating arrayed painting and inkjet printing

A surface treatment assembly for treating a contoured surface includes a surface treatment array formed from a plurality of base structures, each base structure operably coupled to a first phalange structure and a first phalange structure first end. A second phalange structure operatively coupled to each first phalange structure and a phalange joint disposed between each first phalange structure and each second phalange, thereby forming a finger structure. Moreover, at least one applicator head is coupled to a second phalange structure second end of each finger structure and configured to treat the contoured surface. A base structure actuator and a phalange joint actuator operatively coupled to and configured to manipulate the first phalange structure and the second phalange of each finger structure to adjust the surface treatment array relative to the contoured surface.

Adjustable cantilevered paint actuation system

A surface treatment support structure assembly for treating a contoured surface includes a support structure array formed from a plurality of base structures, each base structure being operably coupled with respect to one another and configured to slide along a longitudinal axis and rotate about a laterally translating axis which is perpendicular to the longitudinal axis. The support structure array further includes at least one applicator head coupled to each base structure of the support structure array, each of the at least one applicator head being configured to treat the contoured surface. Additionally, a base structure actuator is operatively coupled to and configured to manipulate each base structure along the longitudinal axis and the laterally translating axis such that the support structure array is adjusted relative to the contoured surface.

Variable cross-section compliance mechanism

A method of applying a surface treatment on a contoured surface includes attaching a surface treatment repair assembly to the contoured surface that includes a robotic unit and an array of applicator heads, each applicator head being configured to apply a repair treatment to the contoured surface. A location of the surface treatment relative to the surface treatment repair assembly is determined using an optical sensor configured to scan the contoured surface and generate an image data set of the contoured surface. A damaged portion of the surface treatment is identified and a target area for surface treatment repair is defined based on comparing the image data set generated by the optical sensor and a pristine image data set. The surface treatment repair assembly is positioned with the array of applicator heads adjacent to the surface treatment, and each applicator head is selectively operated to repair the surface treatment.

Adaptable surface treatment repair system

A method of treating a contoured surface with surface treatment layer includes applying a surface preparation layer along the contoured surface and applying a basecoat layer on top of the surface preparation layer. The method further includes stabilizing the basecoat layer to prepare a basecoat surface along the basecoat layer for one or more subsequent layers of the surface treatment coating and jetting a decorative livery layer along the contoured surface using one or more ink jet print heads. The method further includes applying an adhesion promoter on top of the decorative livery layer and stabilizing the adhesion promoter layer to produce a desired bonding surface along the adhesion promoter layer. Additionally, the method includes applying a clear coat layer to cover the underlying decorative livery layer, the basecoat layer and the surface preparation layer.

Inkjet printed livery application process

An applicator assembly for treating a contoured surface including an attachment frame configured to secure and position an applicator head. In some embodiments, the applicator head is configured to apply a surface treatment to the contoured surface. The applicator assembly further includes, at least one sensor operatively coupled to the attachment frame and configured to scan the contoured surface and produce a contoured data set. Additionally, the applicator assembly includes an applicator actuator operatively coupled to the attachment frame and configured to manipulate the attachment frame such that the applicator assembly maintains an orientation of the applicator assembly relative to the contoured surface.

Actuated print head assembly for a contoured surface

A finishing apparatus for performing an automated finishing operation on a surface of a workpiece is disclosed. The finishing apparatus may include a platen fabricated from a magnetic material and having a platen surface, and a finishing module disposed on the platen surface and having a finishing operation end effector. The finishing module may generate a magnetic field that biases the finishing module toward the platen, and may be operable to generate a magnetic flux to control movement of the finishing module over the platen surface to perform the automated finishing operation on the surface of the workpiece.

Apparatus, system and method for performing automated finishing operations on a workpiece

A method of treating a tubular surface which defines an axis extending from a first surface end to a second surface end includes partially surrounding the tubular surface, at a first position, with a first set of treating units, with the treating units arranged in a first arcuate array. Furthermore, each treating unit is configured to include a plurality of first applicator heads. Additionally, an embodiment of the method includes determining a position of each of the plurality of first applicator heads relative to the tubular surface and moving the first set of treating units from the first position towards a second position. In one non-limiting example, the method further includes independently controlling each of the plurality of first applicator heads to selectively apply a first treatment as the first set of treating units moves from the first position towards the second position.

An inkjet printing system includes an ink reservoir defining an ink-receiving chamber and a control chamber, a control fluid source fluidly communicating with the control chamber, and an orientation sensor configured to determine an orientation of the ink reservoir and generate an orientation signal. A processor is operably coupled to the control fluid source and the orientation sensor, the processor programmed to determine a desired pressure for the control chamber based, at least in part, on the orientation signal, and control the control fluid source to adjust an actual pressure level in the control chamber to the desired pressure for the control chamber.

Inkjet printing system having dynamically controlled ink reservoir

A surface treatment repair assembly for applying a surface treatment to a contoured surface includes an attachment device configured to removably attach to the contoured surface and a robotic unit is coupled to the attachment device. Furthermore, a treating unit is operably mounted on the robotic unit and including a plurality of applicator heads forming a treatment array and each applicator head is configured to apply a surface repair treatment. At least one sensor is mounted on the treating unit and configured to identify a target area for the surface repair treatment and a controller is operably coupled to the robotic unit and the treating unit. The controller is programmed to control a movement of the robotic unit to position the treatment array adjacent to the target area and to selectively operate the treatment array to apply the surface repair treatment on the target area of the contoured surface.

A surface treatment assembly for treating a contoured surface includes an adjustable base having at least a first contour shape and a second contour shape. The surface treatment assembly further includes a plurality of applicator heads that are coupled to the adjustable base. Moreover, each applicator head is configured to apply a surface treatment to the contoured surface. Furthermore, the surface treatment assembly includes an actuator which is operatively coupled to the adjustable base and the actuator is configured to manipulate the adjustable base between the first contour shape and the second contour shape.

Variable radius print head end effector

An inkjet printing system includes an ink reservoir defining a longitudinal axis, an ink-receiving chamber and a control chamber. A control fluid source delivers a control fluid across a range of pressure levels to the control chamber, and an orientation sensor determines an orientation of the longitudinal axis of the ink reservoir and generates an orientation signal. A processor is operably coupled to the control fluid source and the orientation sensor, the processor being programmed to infer an angle of the longitudinal axis relative to the vertical reference axis based on the orientation signal from the orientation sensor, determine a desired pressure for the control chamber based, at least in part, on the inferred angle of the longitudinal axis, and control the control fluid source to adjust the actual pressure level in the control chamber to the desired pressure for the control chamber.

Growing community of inventors

Bothell, WA, United States of America

Bennett M Moriarty