Borgwarner Inc.

Bennett J Arndt

Peter G Weissinger

John Clarence Green

Aaron Feiner

Thomas A Horn

Mark A Duda

Scott Hussey

Pete Brykailo

Daniel P O'Brien

Richard J Vaughan

A new and improved EGR valve having a valve body having an inlet port and an outlet port with a valve member moveably supported within the valve body between the inlet and outlet ports. A control cap is connected to the valve body and contains an integrated sensor that is used to provide an engine control module with pressure readings from the valve body and the interior portion of the cap. Additionally the cap also has an integrated zero emissions system that is capable of preventing the release of harmful chemicals into the atmosphere.

Exhaust gas recirculation (EGR) module having sensor integrated into cover (ESM)

An exhaust gas recirculation system for an internal combustion engine including a valve body having an exhaust port adapted for fluid communication with a source of exhaust gas, an intake port adapted for fluid communication with the intake manifold of an internal combustion engine, and a valve member movably supported within the body between open and closed positions thereby controlling the flow of exhaust gas from the exhaust port to the intake port. A diaphragm housing is operatively mounted to the valve body and supported thereby. The diaphragm housing defines a vacuum cavity in fluid communication with a source of negative pressure and an atmosphere cavity in fluid communication with a source of second pressure. A diaphragm member is disposed between the vacuum and atmosphere cavities and is operatively connected to the valve member. The diaphragm member is movable in one direction in response to negative pressure induced in the vacuum cavity and in the opposite direction in response to a biasing force to move the valve member between its open and closed position. An integrated vacuum regulator is mounted to the system and supported thereby. The vacuum regulator is operable to control the movement of the valve member between its open and closed positions by controlling the negative pressure induced in the vacuum cavity. The system also includes an integrated pressure sensor which senses the difference between the pressure in the vacuum cavity and the pressure at the intake port.

Exhaust gas recirculation system for an internal combustion engine having an integrated vacuum regulator and delta pressure sensor

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Canton, MI, United States of America

Bennett J Arndt