Dmf, Inc.

Benjamin Pin-Chun Chen

Amir Lotfi

Frederick William Kopitzke

Nolan Gunsolley

David D Kessler

Michael D Danesh

William Wai-Loong Young

A lighting module includes a heat sink with a sidewall and a partition defining two cavities, a LED light source disposed in one cavity to emit light, a driver module disposed in the other cavity with driver circuitry to provide electrical power to the light source, and an optical assembly to provide a desired emission profile. The optical assembly is field-changeable and includes a cover lens with snap-fit connectors to facilitate removal and replacement. The optical assembly further includes either a reflector coupled to the cover lens or an optical lens coupled to the heat sink via an optic holder. In some examples, the driver circuitry facilitates dimming of the light source. The heat sink also dissipates heat generated by the light source and the driver circuitry to maintain desired operating temperatures and thereby facilitate increased light output.

Lighting module having field-replaceable optics, improved cooling, and tool-less mounting features

A lighting module includes a heat sink having a sidewall and a partition that define a first cavity and a second cavity; a driver enclosure disposed in the first cavity and electrically insulated from the heat sink; a light source disposed in the second cavity; an optical element positioned over the light source; a retaining ring/optic cover closing the second cavity; and a trim mechanically and electrically coupled to the heat sink. The lighting module is shaped and dimensioned to fit into a space having a width less than 2.4 inches, a height less than 2.25 inches, and a volume as small as 18 cubic inches. The heat sink includes at least one curved keyed feature reducing the volume of the heat sink and providing sufficient clearance for the heat sink to fit within an enclosed space.

Lighting module with keyed heat sink coupled to thermally conductive trim

A hybrid lens collimates light emitted by a light source via refraction and reflection. A folded optic element of the lens comprises an outer reflective surface, a lens output surface, and a hollow core comprising a sidewall having a curved profile, a core output boundary, and a core input opening through which the light emitted by the light source enters the hollow core. A reflector of the lens receives the light emitted by the light source, reflects a first portion of the light into the hollow core of the folded optic element, and directly transmits a second portion of the light into the hollow core without reflection by the reflector. In one example, the lens output surface has a diameter of 65 millimeters, the lens has a thickness (between the light source and the lens output surface) of about 13.5 millimeters and provides substantially collimated light with a beam divergence angle of 12 degrees or less.

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Lomita, CA, United States of America

Benjamin Pin-Chun Chen