Bae Systems Information and Electronic Systems Integration Inc.

Benjamin K Campbell

Michael J Shaw

Ryan Dippel

William R Samuels

Matthew M Hall

Robert Chadbourne

John A Mitchell

Andrew Kaye

Timothy W Spence

Heather A Wickman

A 3D printed additively manufactured (AM) elliptical bifurcating torsion flexure assembly system includes a base section; elliptical bifurcating torsion springs, each including a bifurcated legs section supported by the base; a bifurcated elliptical torsion spring section contiguous with the bifurcated legs section; and a single upper section contiguous with the elliptical torsion spring section. The single upper section includes a connection component, and the device material includes Hot Isostatic Pressing (HIP) heat-treated Ti6Al4V. The elliptical bifurcating torsion flexure assembly is printed as one part by a 3D additive manufacturing process, and the bifurcation maintains consistent balance while being torqued. The stiffness-spring rate of the device is at least partly controlled by varying cross-sectional shape and diameters by the 3D additive manufacturing printing.

Additively manufactured elliptical bifurcating torsion spring

The system and method for forming an ignition sequencer comprising two inseparable portions (a body and an armature) where an armature is articulable with respect to a body to allow for the existence of no less than two distinct stages of the ignition sequence through the articulating motion of the additively-manufactured armature. The ignition sequencer assembly architecture allows for installation of an internal energetic compound while all components are assembled and interconnected. The ignition sequencer assembly architecture allows for installation into a next higher-level assembly using a single, uniaxial, force.

Additively manufactured mechanical multistage ignition sequencer

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Nashua, NH, United States of America

Benjamin K Campbell