Continental Automotive Systems Corporation

Continental Powertrain Usa, LLC

Vitesco Technologies Usa, LLC

Benjamin Dominick Manton Williams

David Rene Forgeron

Ravinder Singh Gill

Robert Douglas Jefford

Jaime Altes Sosa

David William Balsdon

Adrian Ovidiu Crisan

Brian Gordon Woods

Daniel Clayton Todd Jackson

An vapor purge system for a turbocharged internal combustion engine having an evaporative emissions turbo purge valve incorporating a venturi vacuum generator and a hose-off detection function. The turbo purge valve includes a pressure sensor, and a low restriction check valve which is integrated into the outlet port of the venturi vacuum generator. The pressure sensor is capable of detecting the small pressure drop (i.e., vacuum) generated at the air inlet tube or air box during naturally aspirated conditions. The check valve closes the venturi vacuum generator on the purge side during naturally aspirated conditions, allowing fluid communication to the air intake system through one port only, and the detection of the vacuum during these conditions. If a hose becomes detached, either at the outlet port of the venturi vacuum generator or at the air box, the small vacuum is not detected, and the ECU then diagnoses the hose-off condition.

Vapor purge system having venturi hose-off detection capability

An electronic compressor bypass valve (eCBV) module includes a pedestal housing, and a compressor bypass valve mounted to the pedestal housing. An inlet port, a first outlet port, and a second outlet port are integrally formed as part of the pedestal housing, where pressurized air flows into the inlet port. The eCBV module also includes a venturi device at least partially disposed in the second outlet port. When the compressor bypass valve is in an open position, a portion of the pressurized air flows through the first outlet port, and a portion of the pressurized air flows from the inlet port through the venturi device and through the second outlet port. When the compressor bypass valve is in the closed position the pressurized air is prevented from flowing into the first outlet port, and all of the pressurized air flows through the venturi device and through the second outlet port.

eCBV module

A three-port turbo purge module, including a housing having a cavity, and two check valves. During a first mode of operation, the first check valve is open and the second check valve is closed by vacuum pressure generated in an intake manifold, such that purge vapor flows from an inlet port into the cavity, through the first check valve, and into a first port. During a second mode of operation, where the intake manifold is operating under positive pressure, the first check valve is closed such that pressurized air flowing into the first port is accelerated through a venturi device disposed in the cavity, and the second check valve is open such that purge vapor flows from the inlet port into the cavity, through the venturi device and mixes with the high-velocity air, through the second check valve into the second port.

Three-port turbo purge module

A valve assembly for an air flow system, where the air flow system has a turbocharger unit and a venturi valve member for receiving a portion of the pressurized air from the turbocharger unit, and generating back pressure. The valve assembly includes a bypass switching valve and a bypass check valve. During a first mode of operation, the valve assembly is exposed to vacuum pressure, and the bypass check valve is exposed to the vacuum pressure such that the bypass check valve is placed in a closed position. During a second mode of operation the turbocharger unit is activated, pressurized air flows through the bypass switching valve, and places the bypass check valve in an open position, and the back pressure generated by the venturi valve member and the pressurized air from the turbocharger unit creates a pressure differential in the bypass check valve.

Integrated valve assembly

A valve assembly, such as a canister purge solenoid (CPS) having one or more interchangeable components which may be used to reconfigure the valve assembly to have one or more additional vacuum ports. The design of the valve assembly eliminates the need to mold these ports into the intake manifold, simplifying the design of the manifold, and the tooling needed to make the manifold. The direct mount design of the CPS of the present invention includes at least one additional port to serve as an additional vacuum port to be used for any other purpose, such as a PCV valve, brake booster, or the like.

Direct mount canister purge solenoid with additional vacuum ports

A system which includes a turbo bypass switching valve (BSV) positioned at a beneficial location as a direct mount on an air box to achieve compliance to OBD hose-off requirement via electronic actuation of the BSV and monitoring of the fuel tank pressure sensor for pressure change. When the turbocharger unit is generating pressurized air, the turbo BSV is open, and vapor is passing through the purge valve, some level of vacuum in the fuel tank is sensed. By closing the BSV, flow through the venturi is reduced, producing both less vacuum and a change in fuel tank pressure. The pressure change does not occur if any of the hoses become disconnected. This results in a simple OBD 'venture hose off' check without additional components.

Turbo bypass switch valve mounting on air box

A canister purge valve for a vehicle includes a valve member constructed and arranged to control vapor purge flow from a fuel tank and canister structure to an air intake manifold. A modular body is removably coupled to a housing of the valve member. The body defines an internal volume in communication with the valve member to receive vapor purge flow. The body includes at least one outlet port. A check valve is disposed in the body and is associated with the at least one outlet port so that under certain conditions, the check valve permits vapor purge flow to flow from the volume through the outlet port and, under different conditions, prevents flow into the volume.

Canister purge valve with modular lower body having integral check valves

An integrated canister purge valve for a turbocharged vehicle engine includes a valve member having a housing and being constructed and arranged to control vapor purge flow from a fuel tank and canister structure to an air intake manifold. A body is coupled to the housing. The body defines an interior space. Structure separating the interior space into a first chamber and a second chamber isolated from the first chamber. The first chamber has an inlet port and an outlet port. A vacuum generator is provided in the first chamber and in fluid communication with the inlet and outlet ports. A first check valve is in the first chamber between the vacuum generator and the valve member and a second check valve is in the second chamber between the valve member and a manifold outlet port.

Growing community of inventors

Chatham, Canada

Benjamin Dominick Manton Williams