Dana Automotive Systems Group, LLC

Ben Goyens

Stijn Goossens

Johannes N Van Ginkel

A method for determining a kiss point is disclosed. A drive unit having one or more motors with a motor output shaft is provided. One or more actuation profiles are ran and an amount of motor current and motor shaft position data is measured. The data measured is filtered and one or more motor current vs. motor shaft position plots having one or more curves with a high force and high current region are generated. A derivative is calculated over the curves and a slope of the high force and high current region is determined. A relative slope threshold is determined by multiplying the slopes by a predetermined percentage. One or more lines having a slope substantially equal to the relative slope threshold are plotted. The kiss point is determined based on the position of the motor shaft where the derivative of the curves equals the slope of the lines plotted.

Method for clutch kiss point characterization

A method for determining a kiss point. A drive unit having one or more motors with a motor output shaft is provided. One or more actuation profiles are ran and an amount of motor current and motor shaft position data is measured. The data measured is filtered and one or more motor current vs. motor shaft position plots having one or more curves with a high force and high current region are generated. A derivative is calculated over the curves and a slope of the high force and high current region is determined. A relative slope threshold is determined by multiplying the slopes by a predetermined percentage. One or more lines having a slope substantially equal to the relative slope threshold are plotted. The kiss point is determined based on the position of the motor shaft where the derivative of the curves equals the slope of the lines plotted.

Provided herein is a method for calibrating a clutch by searching for the minimum of a multi-dimensional surface including determining the error between a spline function and recorded data relating to clutch characteristics, creating a multi-dimensional surface corresponding to the error values, determining the minimum of the multi-dimensional surface using the steps of performing a Steepest Gradient & Direction determination step and conducting a Golden Section Search and Switch Direction Step to find a minimum that meets a predetermined closing condition. Additionally, provided herein is a computer-implemented system for calibrating the clutch.

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Zoersel, Belgium

Ben Goyens