Air Products and Chemicals, Inc.

Fuller Company

Barry Wayne Diamond

Bharat Lajjaram Bhatt

Xiang-Dong Peng

Sidney M Cohen

Edward Clyde Heydorn

William E Lindquist

Tsun-Chiu Robert Tsao

Acid mist may be removed efficiently from a gas stream using at least one fiber bed mist eliminator operating at elevated pressure of typically at least 2 bar (0.2 MPa), e.g. at about 4 bar (0.4 MPa) to about 50 bar (5 MPa). The invention has particular application in methods for processing carbon dioxide flue gas in which SOand/or NOcontaminants are converted at elevated pressure to sulfuric acid condensate and/or nitric acid condensate respectively.

Removal of acid mists

A process is set forth for producing DME by dehydrating the effluent stream from a methanol reactor where the methanol reactor is a slurry bubble column reactor (SBCR) containing a methanol synthesis catalyst that converts a synthesis gas stream comprising hydrogen and carbon monoxide into an effluent stream comprising methanol. A key to the process is that the SBCR methanol can produce a relatively low water content methanol stream, thereby avoiding an intervening water removal unit between the SBCR methanol unit and the dehydration unit and/or an incremental increase in the water that must be processed by the dehydration unit.

Process to produce DME

An improvement to the process for separating dimethyl ether (DME) from byproducts in a one-step catalytic conversion of synthesis gas (syngas), the improvement comprising using a scrubbing solvent comprising a mixture of dimethyl ether and methanol for the separation of dimethyl ether and carbon dioxide from the unconverted synthesis gas in a scrubbing column. Additional improvements include recycling of the scrubbing solution, multi-step processing of the liquid effluent from the scrubber, and methods of processing the methanol-water effluent of the flash column that is interposed between the DME reactor and the scrubber.

Separation process for one-step production of dimethyl ether from synthesis gas

A method to operate a flash calcination unit with both atmosphere and temperature control is described for mineral processing requirements and other atmosphere controlled processes. The method can be used to process phosphate, gold ore or activated carbon. The critical steps of the method involve an initial mixing of fine material combined with stoichiometric burning using at least one staged combustion furnace in a vertically oriented suspension calcination furnace. This effects control of oxygen or atmosphere in the combustion furnace with attendant control of temperature in that furnace.

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Allentown, PA, United States of America

Barry Wayne Diamond