Cra Services Ltd.

Barry Stuart Andrews

Robin John Batterham

John Vincent Keogh

Michael J Hollitt

Mark I Hoschke

James D Iley

Gregorey J Hardie

A process and a smelt reduction vessel (1) for producing metals and metal alloys, in particular iron and iron alloys, from metal oxides and ores in a smelt reduction vessel. The process and the vessel are characterized in that loss of liquid and solids with waste gases (11) from the vessel are minimized by causing the waste gases, oxidizing gases (5) and entrained liquid and solids in the space in the vessel that is above the molten metal to rotate about a vertical axis of the vessel thereby forcing liquid and solids outwardly toward the wall of the vessel. This rotational motion may be caused by injecting some or all the oxidizing gases through tuyeres (4) positioned above the bath surface obliquely to a vertical plane through a vertical axis of the vessel. The vessel may have a substantially rotationally symmetrical shape at least in the space above the molten metal (2A).

Process for producing metals and metal alloys in a smelt reduction vessel

A smelting process of superior energy efficiency, particularly suitable for the extraction of zinc, but also of lead and copper from raw materials comprising sulphide concentrates, and oxidized metalliferous materials, is carried out by establishing at least one oxidation zone and at least one reduction zone in a furnace, each zone comprising a slag bath and a gas space; the gas spaces of the oxidation and reduction zones being separated by a partition; feeding raw materials comprising metal sulphides, together with fluxes, to the or each oxidation zone, and feeding oxygen or oxygen-rich gas into the slag bath in the or each oxidation zone to oxidize metal compounds therein and produce an off-gas containing SO.sub.2 ; transferring metal-oxide-bearing slag from at least one oxidation zone to at least one reduction zone; introducing coal into the or each reduction zone to reduce metal oxides therein, and produce gases containing carbon monoxide and hydrogen; introducing a controlled stream of oxygen into the or each reduction zone, the amount of oxygen in the said stream being sufficient to partly post-combust carbon monoxide and hydrogen, thereby producing heat which is transferred back to the slag bath in the reduction zone, while leaving the gases sufficiently reduced to ensure that reduced metal is not re-oxidized; and recovering reduced metal from at least one reduction zone.

Zinc smelting process using oxidation zone and reduction zone

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Glen Iris, Australia

Barry Stuart Andrews