Gm Global Technolgoy Operations, Inc.

Barry L Brown

Tang-Wei Kuo

Paul M Najt

James A Eng

Jun-Mo Kang

Chen-Fang Chang

Man-Feng Chang

Zongxuan Sun

Hanho Yun

Nicole Wermuth

David J Cleary

Thompson M Sloane

Don Randolph Sutherland

Hardo Barths

A method to control an internal combustion engine includes controlling the engine in a homogeneous charge compression ignition mode and depending upon the operating range of the engine operating both intake and exhaust valves with one of a high-lift profile or a low lift profile or the exhaust valves with a low-lift profile and the intake valves with a high-lift profile.

Method and apparatus for engine operation in homogeneous charge compression ignition and spark ignition

A method for controlling an internal combustion engine includes monitoring an engine operating state and selectively operating the engine in a multiple-injection, multiple-ignition combustion mode comprising three injection events based upon the engine operating state. The selective operation includes controlling a first injection during a recompression period of the combustion cycle, controlling a second injection event effective to establish a homogeneous fuel charge prior to a main combustion, and controlling a third injection late in the compression phase of the combustion cycle.

Extension of the application of multiple injection HCCI combustion strategy from idle to medium load

A method for controlling a homogeneous-charge compression-ignition capable engine, operating with spray-guided spark ignition stratified combustion at low load, includes monitoring a speed of the engine, monitoring a load of the engine, determining a desired fuel pressure based upon the speed of the engine and the load of the engine, and utilizing the desired fuel pressure to control fuel injection into the engine, wherein the desired fuel pressure is calibrated to the speed and the load based upon increased stability of the engine at lower fuel pressures and lower soot emissions from the engine at higher fuel pressures.

Light load and idle HCCI combustion control by fuel pressure modification

A method for extending the low-load operation of a homogeneous charge compression ignition engine includes employing a valve actuation device creating a negative valve overlap, thereby trapping and recompressing combusted gases within a combustion chamber, the device effecting increasingly longer negative valve overlap as engine load decreases, injecting during the negative valve overlap a fraction of fuel into the recompressed combusted gases, and igniting the fuel with a heat source during the negative valve overlap.

Low-load operation extension of a homogeneous charge compression ignition engine

A direct injection controlled auto-ignition engine is operated at steady state, within a homogeneous charge compression-ignition (HCCI) load range and with fuel-air-diluent mixtures at predetermined conditions, for each speed and load, of engine control inputs, including at least fueling mass flow rate, injection timing (FI), spark timing (SI) and exhaust recompression obtained by negative valve overlap (NVO). During load change rates below a predetermined threshold, SI, FI and NVO change rates are synchronized to current changes in the fueling mass flow rate. For fast load increases above the threshold, the cylinder charge is temporarily enriched by increasing the percentage of residual gas or reducing the percentage of fresh air mass in the charge sufficiently to maintain auto-ignition temperature during the load change. This may be done by delaying NVO action for a predetermined speed-dependent number of engine cycles. At very low loads, stable fuel rate reduction may require an alternate method involving deceleration fuel cut-off followed by a step change during refire.

Load transient control methods for direct-injection engines with controlled auto-ignition combustion

A method is provided for control of transition between combustion modes of a direct-injection engine operable in a homogeneous charge compression ignition (HCCI) mode at lower loads and a spark ignition flame propagation (SI) mode at higher loads. The engine includes a variable valve actuation system including two-step high and low lift valve actuation and separate cam phasing for both intake and exhaust valves. The method includes operating the engine at steady state, with fuel-air-exhaust gas mixtures at predetermined conditions, for each speed and load, and controlling the engine during mode changes between the HCCI mode and the SI mode by switching the exhaust and intake valves between low lift for HCCI operation and high lift for SI operation. High load may be an SI throttled mode with an intermediate unthrottled mode (SI/NTLC} in which transition between HCCI and SI/NTLC modes requires switching only the exhaust valve lift and transition between SI/NTLC and SI throttled modes requires switching only the intake valve lift, with predetermined phase adjustments in the valve timing phasing.

Method for transition between controlled auto-ignition and spark ignition modes in direct fuel injection engines

A method is provided for control of a direct-injection engine operated with controlled auto-ignition (HCCI) during load transient operations between modes of lean combustion low load (HCCI/Lean) and stiochiometric combustion medium load (HCCI/Stoich.). The method includes 1) operating the engine at steady state, within a homogeneous charge compression-ignition (HCCI) load range, with fuel-air-exhaust gas mixtures at predetermined conditions, for each speed and load, and controlling the engine during changes of operating mode between one to another of the HCCI/Stoich. medium load mode and the HCCI/Lean lower load mode by synchronizing change rates of predetermined controlled inputs to the current engine fueling change rate.

Method for load transient control between lean and stoichiometric combustion modes of direct-injection engines with controlled auto-ignition combustion

A direct injection controlled auto-ignition engine is operated at steady state, within a homogeneous charge compression-ignition (HCCI) load range and with fuel-air-diluent mixtures at predetermined conditions, for each speed and load, of engine control inputs, including at least injection timing (FI), spark timing (SI), throttle position, exhaust gas recirculation (EGR) valve setting and exhaust recompression obtained by negative valve overlap (NVO). During engine speed transients, the control inputs are synchronized to changes in the current engine speed, and also with any concurrent changes in the engine fueling rate. Inputs that are inactive during all or part of a speed change have a zero change rate while inactive. The method maintains robust auto-ignition combustion during speed transients with constant or variable fueling rates and with or without load changes.

Speed transient control methods for direct-injection engines with controlled auto-ignition combustion

The present invention relates to methods for robust controlled auto-ignition and spark ignited combustion controls in gasoline direct-injection engines, including transients, using either exhaust re-breathing or a combination of exhaust re-compression and re-breathing valve strategy. These methods are capable of enabling engine operation with either lean of stoichiometric or stoichiometric air/fuel ratio for oxides of nitrogen (NOx) control, with varying exhaust gas recirculation (EGR) rates and throttle valve positions for knock control, and with a combination of homogeneous charge compression ignition (HCCI) and spark ignition (SI) combustion modes to optimize fuel economy over a wide range of engine operating conditions.

Method of HCCI and SI combustion control for a direct injection internal combustion engine

A four-stroke internal combustion engine is operated in controlled auto-ignition mode by any of a variety of valve control strategies conducive to controlled auto-ignition conditions in conjunction with in-cylinder fuel charges that are at either stoichiometric or lean of stoichiometric air-fuel ratios. A measure of engine NOx emission is provided and when it crosses a predetermined threshold, the in-cylinder fuel charge is transitioned from the operative one of the stoichiometric or lean of stoichiometric air-fuel ratios to the inoperative one of the stoichiometric or lean of stoichiometric air-fuel ratios.

NOx emission control for a controlled auto-ignition four-stroke internal combustion engine

Part load operating point for a controlled auto-ignition four-stroke internal combustion engine is reduced without compromising combustion stability through a valve control operative to establish low pressure conditions within the combustion chamber into which fuel and exhaust gases are introduced. Combustion chamber pressures during the intake cycle are controlled lower as engine load decreases. Combusted gases are recirculated into the combustion chamber through a variety of internal and external recirculation mechanizations. A split-injection fuel control is implemented during low part load operation whereas a single-injection fuel control is implemented during intermediate and high part load operation. Split-injections are characterized by lean fuel/air ratios and single-injections are characterized by either lean or stoichiometric fuel/air ratios. Controlled autoignition is thereby enabled through an extended range of engine loads while maintaining acceptable combustion stability and emissions.

Valve and fueling strategy for operating a controlled auto-ignition four-stroke internal combustion engine

Low load operating point for a controlled auto-ignition four-stroke internal combustion engine is reduced without compromising combustion stability through a valve control operative to establish sub-atmospheric pressure conditions within the combustion chamber into which fuel and exhaust gases are introduced. A split-injection control operative to introduce a first fuel fraction into the combustion chamber during an intake stroke and a second fuel fraction into the combustion chamber during a compression event, in combination with the valve control, provides further reductions in low load operating points without compromising combustion stability.

Part load operating point for a controlled auto-ignition four-stroke internal combustion engine is reduced without compromising combustion stability through negative valve overlap control operative to retain and compress combusted gases within the combustion chamber into which fuel is introduced. Combustion chamber pressures and temperatures are increased as engine load decreases. Various split-injection fuel controls are implemented during low and intermediate part load operation whereas a single-injection fuel control is implemented during high part load operation. Split-injections are characterized by lean fuel/air ratios and single-injections are characterized by either lean or stoichiometric fuel/air ratios. Controlled autoignition is thereby enabled through an extended range of engine loads while maintaining acceptable combustion stability and emissions.

A method is disclosed for controlling the air-fuel ratio in a four-stroke gasoline direct-injection controlled auto-ignition combustion. The engine is operated with two sequential pairs of expansion and contraction strokes during two revolutions of the engine crank, the two revolutions defining a combustion cycle. A system is employed for variably actuating the intake and exhaust valves and adjusting the flow of air and burned gases entering the combustion chamber. Adjusting the flow affects the resulting air-fuel ratio in the combustion chamber. The valve actuating system is employable to operate the intake and exhaust valves with an exhaust re-compression or an exhaust re-breathing valve strategy. Either valve strategy affects the air-fuel ratio in the cylinder and causes a proportion of burned gases from previous combustion cycles to be retained in the cylinder to provide the necessary conditions for auto-ignition of the air-fuel mixture.

Method for auto-ignition combustion control

A method of operating a four-stroke gasoline direct-injection controlled auto-ignition combustion engine includes opening both the intake and exhaust valves during terminal portions of the expansion strokes and initial portions of the contraction strokes, injecting fuel directly into the combustion chamber for mixing with retained gases and igniting the fuel near the ends of the contraction strokes. In the process, combustion gases are expanded to produce power during major portions of the expansion strokes, combusted gases are blown down into the exhaust outlet and the air inlet and are partially redrawn into the cylinder with fresh air during the terminal portions of the expansion strokes so the air charges are heated by the hot exhaust gases. Portions of the charges re-expelled and the remaining portions of the charges and injected fuel are compressed for ignition of the dilute fuel/air and exhaust gas mixture. Substantial reductions of NOx emissions result from the method.

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Lake Orion, MI, United States of America

Barry L Brown