Koninklijke Philips Corporation N.v.

Barry Carl Scheirer

Dennis Dean Clark

Ryan Manning

Jeffrey Scott Hart

David Becker

John William Myers

Kevin Wickline

Haifeng Wang

Alan Hornberger

A single element ultrasound transducer is fabricated from a laminate plate which produces multiple transducer elements simultaneously. The laminate plate includes the piezo ceramic, matching layer, and backing layer with rear electrode. The laminate plate is diced while mounted on nitto tape to retain the individual elements in position after dicing. The sides of the elements are covered with an insulating coating, which permits the transducer elements to be surface mounted on flex circuit by bonding the rear electrode to a signal conductor of the flex circuit and the matching layer to a return conductor by metallically coating the mounted transducer element and return conductor on the flex circuit.

High volume manufacture of single element ultrasound transducers

A curved high intensity focused ultrasound (HIFU) transducer comprising a curved piezoelectric array having opposite convex and concave surfaces, the concave surface being a transmitting surface, and a plurality of acoustic transmission areas, a plurality of electrodes located on the surfaces of the curved piezoelectric array for applying electrical transmit signals to the acoustic transmission areas, and a unitary, continuously formed curved matching layer pre-formed to the desired curvature of the curved transducer array and bonded to the transmitting surface of the curved piezoelectric array which provides acoustic matching and electrical isolation for the transmitting surface of the curved piezoelectric array.

Curved ultrasonic HIFU transducer with pre-formed spherical matching layer

A curved high intensity focused ultrasound (HIFU) transducer comprising a curved piezoelectric array having opposite concave front and convex back surfaces, and a plurality of acoustic transmission areas, a plurality of electrodes located on the convex back surface of the curved piezoelectric array for applying electrical transmit signals to the acoustic transmission areas, and a printed circuit board spaced apart from and in opposition to the back surface of the curved piezoelectric array which couples electrical signals to the acoustic transmission areas, the printed circuit board comprising a plurality of metal contacts which are compliant in the presence of thermal expansion and contraction and which span the space between the printed circuit board and the curved piezoelectric array and are electrically coupled to electrodes of the acoustic transmission areas of the curved piezoelectric array.

Curved ultrasonic HIFU transducer with compliant electrical connections

A curved high intensity focused ultrasound (HIFU) transducer comprising a curved piezoelectric array having opposite convex and concave back surfaces, the front surface comprising an acoustic transmitting surface, and a plurality of electrodes located on the convex back surface for applying electrical transmit signals to the array, and a printed circuit board spaced apart from and in opposition to the back surface of the curved piezoelectric array which couples electrical signals to the electrodes of the array, the space between the printed circuit board and the curved piezoelectric array comprising an acoustic air backing passageway of the piezoelectric array for air-cooling the curved piezoelectric array and the printed circuit board.

Curved ultrasonic HIFU transducer with air cooling passageway

A high intensity focused ultrasound (HIFU) transducer comprising a piezoelectric array with a layer of piezoelectric material having a patient-facing front surface and a back surface, the front surface comprising a transmitting surface, and a plurality of electrodes located on the front and back surfaces of the piezoelectric material for applying electrical signals to the piezoelectric array. Electrical connections between an electrode on the back surface to an electrode on the front surface of the piezoelectric array are made through non-magnetic conductive vias extending through the layer of piezoelectric material.

Ultrasonic HIFU transducer with non-magnetic conductive vias

An ultrasound probe has a transducer array which is moved to scan a patient with ultrasonic energy. The array is located in a fluid chamber () which is enclosed by an acoustic window end cap (). The acoustic window cap is coated with a thin conductive layer () which shields the transducer and its motive mechanism from EFI/RFI emissions. The conductive layer is coupled to a reference potential.

Growing community of inventors

McAlisterville, PA, United States of America

Barry Carl Scheirer