Other

Barbara C Gilstad

Dennis W Gilstad

Elizabeth A McGuigan

John R H Gilstad

Adaptive stimulation systems combine impulse-generated swept-frequency stimulation vibration with cyclically-varying hydraulic pressure to provide adaptive down-hole stimulation. Swept-frequency stimulation vibration arises from cyclical shifts of the power spectral density (PSD) of each stimulator's fluid interface vibration (via closed-loop control of the rebound cycle time and/or the fluid interface's effective elastic modulus). PSD's are adjusted for resonance excitation and fracturing of geologic materials at varying distances from a wellbore, closed-loop control incorporating backscatter vibration from stimulated geologic material. One or more stimulators generate vibration in bursts comprising a plurality of vibration frequencies. Timed signals from a programmable controller affect directional propagation of combined vibration wave fronts from a stimulator array. As fracturing proceeds to smaller (e.g., proppant-sized) fragments having higher resonant frequencies, PSD's are up-shifted, increasing relative stimulation vibration power in higher frequencies. Progressive stimulation is thereby optimized, facilitating plain-water (or liquefied propane) fracs with self-generated proppant.

Adaptive stimulation system

Adaptive stimulation systems combine impulse-generated swept-frequency stimulation vibration with cyclically-varying hydraulic pressure to provide adaptive down-hole stimulation. Swept-frequency stimulation vibration arises from cyclical shifts of the power spectral density (PSD) of each stimulator's vibration (via closed-loop control of rebound cycle time). PSD's are adjusted for resonance excitation, fracturing and/or analysis of geologic materials at varying distances from a wellbore. And closed-loop control incorporates backscatter vibration from stimulated geologic material. Stimulators can be arranged singly or in spatial arrays of multiple stimulators, each stimulator generating vibration in bursts comprising a plurality of vibration frequencies. Timed signals from a programmable controller affect directional propagation of combined vibration wave fronts from a stimulator array. As fracturing proceeds to smaller (e.g., proppant-sized) fragments having higher resonant frequencies, PSD's are up-shifted, increasing relative stimulation vibration power in higher frequencies. Progressive stimulation is thereby optimized, facilitating plain-water (or liquefied propane) fracs with self-generated proppant.

Tunable down-hole stimulation arrays feature closed-loop control of spatial arrays comprising several connected stimulators. Each stimulator is responsive to a timed activation signal. Stimulators periodically transmit bursts comprising a plurality of vibration frequencies, each burst having an adjustable power spectral density (PSD) that is tunable via an adjustable rebound cycle time. Rebound cycle times also affect vibration interference among array stimulators, while simultaneous or sequential timed activation signals from a programmable controller affect directional propagation of combined vibration wave fronts from an array. Stimulator PSD's are adjusted for resonance excitation and fracturing of adjacent geologic materials. Closed-loop feedback control incorporates backscatter vibration from stimulated geologic material. As fracturing proceeds to smaller (proppant-sized) fragments having higher resonant frequencies, PSD's are up-shifted, increasing relative power in higher vibration frequencies. Progressive geologic stimulation is optimized, with inherent potential for plain-water fracs completed with self-generated proppant.

Tunable down-hole stimulation array

Tunable check valves reduce valve-generated vibration to increase the reliability of tunable fluid ends. Selected improved designs described herein reflect disparate applications of identical technical principles (relating to, e.g., the vibration spectrum of an impulse). Tunable check valve embodiments comprise a family including, but not limited to, tunable check valve assemblies, tunable valve seats, and tunable radial arrays. Each such tunable embodiment, in turn, contributes to blocking excitation of fluid end resonances, thus reducing the likelihood of fluid end failures associated with fatigue cracking and/or corrosion fatigue. By down-shifting the frequency domain of each valve-closing impulse shock, initial excitation of fluid end resonances is minimized. Subsequent damping and/or selective attenuation of vibration likely to excite one or more predetermined (and frequently localized) fluid end resonances represents further optimal use of fluid end vibration-control resources for improving high-pressure fluid end reliability.

Tunable check valve

Tunable down-hole stimulation systems feature closed-loop control of pumps and tunable down-hole stimulators. Stimulators generate and hydraulically transmit broad vibration spectra tuned for resonance excitation and fracturing of geologic materials adjacent to the wellbore. Feedback data for controlling stimulation includes backscatter vibration originating in stimulated geologic material and detected at the stimulator(s). For initial fracturing with relatively large particle sizes, the power spectral density (PSD) of each stimulator output is down-shifted toward the lower resonant frequencies of large particles. As fracturing proceeds to smaller (proppant-sized) fragments having higher resonant frequencies, backscatter vibration guides progressive up-shifting of stimulator PSD to higher vibration frequencies. Stimulator power requirements are minimized by concentrating vibration energy efficiently in frequency bands to which geologic materials are most sensitive at every stage of stimulation. Geologic fragmentation efficiency is thus optimized, with inherent potential for plain-water fracs completed with self-generated proppant.

Tunable down-hole stimulation system

Tunable fluid ends reduce valve-generated vibration to increase fluid-end reliability. Tunable fluid end embodiments comprise a family, each family member comprising a fluid end housing with at least one installed tunable component chosen from: tunable check valve assemblies, tunable valve seats, tunable radial arrays and/or tunable plunger seals. Each tunable component, in turn, contributes to blocking excitation of fluid end resonances, thus reducing the likelihood of fluid end failures associated with fatigue cracking and/or corrosion fatigue. By down-shifting the frequency domain of each valve-closing impulse shock, initial excitation of fluid end resonances is minimized. Subsequent damping and/or selective attenuation of vibration likely to excite one or more predetermined (and frequently localized) fluid end resonances represents further optimal use of fluid end vibration-control resources.

Tunable fluid end

Selected designs for reciprocating pumps and down-hole well-stimulation equipment reflect disparate applications of identical technical principles (relating to, e.g., the vibration spectrum of an impulse). In certain of these designs, the vibration spectrum is controlled, suppressed and/or damped using tunable components to limit destructive excitation of resonances; in others the vibration spectrum is tuned at its source for maximum resonance excitation. For example, tunable fluid ends control valve-generated vibration to increase fluid-end reliability. By down-shifting the frequency domain of each valve-closing impulse shock, initial excitation of fluid end resonances is minimized. Subsequent damping and/or selective attenuation of vibration likely to excite one or more predetermined (and frequently localized) fluid end resonances represents further optimal use of fluid end vibration-control resources. Vibration generation in stimulators, in contrast, includes techniques for production of desired frequency bands (vibration spectra) and amplitudes (vibration energy) near explosively-formed perforations in a wellbore.

Tunable hydraulic stimulator

Tunable fluid ends reduce valve-generated vibration to increase fluid-end reliability. Tunable fluid end embodiments comprise a family, each family member comprising a fluid-end housing with at least one installed tunable component chosen from: tunable check valve assemblies, tunable valve seats, tunable radial arrays and/or tunable plunger seals. Each tunable component, in turn, contributes to blocking excitation of fluid end resonances, thus reducing the likelihood of fluid end failures associated with fatigue cracking and/or corrosion fatigue. By down-shifting the frequency domain of each valve-closing impulse shock, initial excitation of fluid end resonances is minimized. Subsequent damping and/or selective attenuation of vibration likely to excite one or more predetermined (and frequently localized) fluid end resonances represents further optimal use of fluid end vibration-control resources.

Tunable fluid end embodiments comprise a family, each family member comprising a pump housing with at least one installed tunable component chosen from: tunable valve assemblies, tunable valve seats, tunable radial arrays and/or tunable plunger seals. For example, a tunable valve assembly or tunable radial array selectively attenuates valve-generated vibration at its source, thus reducing the likelihood of fluid end failures associated with fatigue cracking and/or corrosion fatigue. Adding tunable valve seats and/or tunable plunger seals to a fluid end facilitates optimal damping and/or selective attenuation of vibration at one or more predetermined (and frequently localized) fluid end resonant frequencies. Thus, the likelihood of exciting destructive resonances in a pump's fluid end housing is further reduced. Optimized vibration attenuation and optimized fluid end damping are provided by altering resonant frequencies in each tunable component in relation to one or more fluid end resonant frequencies and/or tunable component resonant frequencies.

A tunable valve assembly reduces valve-generated vibration. One embodiment comprises a valve body and valve seat having substantially collinear longitudinal axes. A rebound characteristic frequency is associated with rebound of the elastic valve body base plate from forceful contact with the valve seat. A central cavity in the valve body encloses a spring-mass damper optionally immersed in a dilatant liquid and having a damper resonant frequency approximating a pump housing resonance. A lateral support assembly adjustably secured to the valve seat has a support resonant frequency designed in conjunction with the rebound characteristic frequency and the damper resonant frequency. Combined hysteresis heat loss associated with the above three vibration frequencies is reflected in lower closing energy impulse amplitude and damping of associated vibrations. Compliance of the elastic valve body base plate mating with the valve seat increases closing energy impulse duration and narrows the corresponding induced vibration spectrum.

Tunable valve assembly

A tunable valve assembly comprises a valve body, an adjustable preload flange centrally coupled to the valve body, and a viscoelastic element; the assembly attenuates valve-generated vibration transmitted to a pump housing. The vibration spectrum is narrowed and its amplitude reduced through hysteresis loss of closing impulse energy. The viscoelastic element comprises a peripheral groove portion coupled to a central reservoir portion via a plurality of fenestration portions. At least a first predetermined assembly resonant frequency is achieved by changing valve assembly compliance (with associated hysteresis loss) through adjustment of annular shear preload applied by the flange to the viscoelastic element reservoir portion. Such preload adjustment effectively maximizes hysteresis loss at the resonant frequency. At least a second predetermined assembly resonant frequency is achieved through choice of a circumferential shear-thickening material within the viscoelastic element groove portion. Assembly resonant frequencies are chosen to approximate pump housing resonant frequencies.

Tunable valve assemblies attenuate valve-generated vibration at one or more predetermined assembly resonant frequencies which are typically altered to correspond to specific pump housing resonant frequencies. Each tunable valve assembly comprises a valve body having a peripheral groove spaced radially apart from a central reservoir. An adjustable flange may be coupled to the valve body for imposing a predetermined shear preload by partially constraining a viscoelastic element in the reservoir. One or more valve assembly resonant frequencies are thus predictably altered. Further, the associated valve-generated vibration spectrum is narrowed, and its amplitude is reduced through hysteresis loss of closing impulse energy at each predetermined assembly resonant frequency. Assembly resonant frequencies are additionally or alternatively altered through choice of viscoelastic elements and inclusions (e.g., shear-thickening materials) in the reservoir and/or peripheral groove. Peripheral groove fenestrations increase valve assembly responsiveness to longitudinal compressive force while stabilizing peripheral groove elements.

An impulse tolerant valve assembly comprises a valve body having a longitudinal axis and a central internal cavity, the cavity enclosing a nonlinear spring-mass damper optionally immersed in a dilatant liquid. The central internal cavity is enclosed by a proximal valve body portion and a distal elastic valve body base plate, the base plate having a peripheral valve seat interface. Impulse tolerance results in part from hysteresis heat loss due to compliance of the elastic valve body base plate, as well as from heat loss associated with operation of the nonlinear spring-mass damper. The combined heat loss is reflected in reduction of closing energy impulse amplitude and damping of induced valve body vibrations. Compliance of the elastic valve body base plate increases closing energy impulse duration and narrows the corresponding induced vibration spectrum. The valve body has at least one guide and at least one peripheral seal-retention groove.

Growing community of inventors

San Antonio, TX, United States of America

Barbara C Gilstad