Caterpillar Inc.

Baoyong Liu

Jay Venkataraghavan

Urvish Joshi

Sylvain Joseph Charbonnel

Jinhui Sun

Frank J Lombardi

Kevin Lloyd Dea

Amit Jayachandran

James Harris Mutti

Purna Chander Nalla

Austin Bierle

Kent Anthony Schonert

Ethan D Sanborn

A systems for detecting level sensor malfunction or tampering based on reductant consumption and determining when to initiate a quality check of reductant used in an aftertreatment system are disclosed. The system comprises a memory storing instructions and a processor executing the instructions to perform a process including: receiving dosing data associated with an amount of DEF supplied to the aftertreatment system; receiving tank level data from a level sensor in a DEF tank; comparing the dosing data with the tank level data; and based on the comparison: initiating, by the one or more processors, a quality check; and/or determining, by the one or more processors, a possible error requiring further diagnostics; and causing to present, by the one or more processors, an indication that the quality check is being initiated and/or that a possible error requires further diagnostics on a display.

Detecting sensor malfunction or tampering based on reductant consumption

A method for estimating a quality of reductant in an engine aftertreatment system for an engine using a virtual sensor, the method comprising: determining whether an enablement condition is met, wherein the enablement condition is one or more of: a reductant fill condition determined based on data received from one or more float sensors associated with the engine; a machine start condition determined based on machine speed data obtained from a speed sensor associated with the engine; and/or a rationality check condition determined based on data associated with a fault of one or more sensors associated with the engine; upon determining that the enablement condition is met, receiving NOx measurement data obtained from at least one NOx sensor; generating a reductant quality value based on the NOx measurement data; and outputting a reductant quality determination based on the reductant quality value.

Detecting reductant quality using a virtual sensor

A system and method controls injection of a reductant agent in a selective catalytic reduction system. The system and method include an injector injecting the reductant agent to an exhaust system directing exhaust from a power system. A coolant system circulates coolant proximate to the injector. A coolant temperature sensor monitors a coolant temperature of the coolant. A controller adjusts the injection timing of the injector based at least in part on the coolant temperature.

System and method for introducing a reductant agent

A method of introducing reductant to an exhaust stream is disclosed. The method may include ordering a first dosing event, supplying a reductant to a dispensing device in response to ordering the first dosing event, dispensing reductant from the dispensing device into the exhaust stream, and forcing reductant from the dispensing device toward a reductant source, wherein sufficient reductant remains in a pumping device and a fluid passage to keep the pumping device primed.

Method for introducing a reductant into an exhaust stream

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Dunlap, IL, United States of America

Baoyong Liu