Caterpillar Inc.

Baojun Si

William H Lane

Barry Mei

Osama Mohammad Alkhouli

Xinyu Ge

William James Tate

Alexander Cameron Crosman, Iii

Michael John Barngrover

James Stephen Rice

Dustin Craig Selvey

Seok-hee Han

Yingying Kuai

Mary Jill Trumper

A hybrid power train system for a tractor scraper is provided. The hybrid power train system may include a primary power source coupled to a first set of traction devices, a generator coupled to the primary power source, a first electric motor coupled to a second set of traction devices, an inverter circuit coupled to the generator and the first electric motor, an energy storage device coupled to the inverter circuit, and a controller operatively coupled to the inverter circuit. The controller may be configured to engage a first operation mode enabling electrical energy, supplied by the generator and the first electric motor, to be stored in the energy storage device, and engage a second operation mode enabling electrical energy, stored in the energy storage device, to be supplied to the first electric motor to drive the second set of traction devices.

Hybrid power train system for a tractor scraper

Systems and methods are disclosed for controlling a torque output by an AC motor drawing power from a DC bus. According to certain embodiments, the system for controlling the torque output has a controller and an inverter. The controller further has an operation status detector, a basic voltage vector calculator, and a voltage command generator. The operation status detector is configured to determine a DC bus voltage and a rotor field vector. The basic voltage vector calculator is configured to calculate a plurality of basic voltage vectors having a magnitude proportional to the DC bus voltage. The voltage command generator is configured to generate a voltage command for producing a stator field vector. Producing the stator field vector includes at least one of maintaining a constant angle between the stator field vector and the rotor field vector, and setting a magnitude of the stator field vector equal to the magnitude of the plurality of basic voltage vectors. The inverter is electrically connected to the controller and configured to receive the voltage command. The inverter is also configured to convert the DC bus voltage to one or more AC voltage signals according to the voltage command. The inverter is further configured to apply the one or more AC voltage signals to the AC motor to produce the stator field vector.

Systems and methods for controlling motor torque output

Systems and methods are disclosed for reducing engine fuel consumption during regenerative braking. According to certain embodiments, the regenerative braking system has an engine, a generator, a rectifier, a first inverter, a traction motor, and a reverse recovery unit. The generator is configured to be driven by the engine to produce AC electrical power. The rectifier is configured to receive AC electrical power from the generator and convert the AC power to DC power. The first inverter is configured to receive the DC power and convert the DC power to AC power. The traction motor is configured to be driven by the AC power in a traction mode, and to produce regenerated power when rotated in reverse in a regenerative braking mode. The reverse recovery unit has a second inverter and a filter. The second inverter is electrically connected in parallel with the rectifier and configured to communicate at least part of the regenerated power from the traction motor to the generator during the regenerative braking mode. The filter is electrically connected downstream of the second inverter and in parallel with the rectifier. The filter is configured to filter transient voltage generated by the second inverter during the regenerative braking mode.

Regenerative braking system for reducing fuel consumption

A system for determining an initial rotor position of an interior permanent magnet (IPM) machine having a rotor and a stator is provided. The system may include a drive circuit in operative and electrical communication with each phase of the IPM machine, and a controller in electrical communication with the drive circuit. The controller may be configured to engage the drive circuit to selectively apply a voltage signal to each phase of the stator of the IPM machine, detect a current signal through each phase corresponding to the applied voltage signal, and calculate the initial rotor position based on a least squares analysis between at least the voltage signal, the current signal and a predefined inductance of the IPM machine.

Mechanism of interior permanent magnet machine initial position detection

A control system for use with a motor is disclosed. The control system may have a controller that is configured to receive a torque command for the motor and receive a rotor angular velocity signal indicative of an angular velocity of a rotor of the motor. The controller may also be configured to generate a field weakening command by adding a field weakening adjustment signal to the rotor angular velocity signal, and generate a torque voltage command and a flux voltage command based on the torque command and the field weakening command. Further, the controller may be configured to convert the torque voltage command and the flux voltage command into phase voltage commands and output the phase voltage commands.

Motor control system implementing field weakening

A gear train may include a first planetary gear set, which may include a first sun gear, a first ring gear, and a first carrier. The gear train may also include a second planetary gear set, which may include a second sun gear, a second ring gear, and a second carrier. Additionally, the gear train may include a first clutch configured to selectively connect the first carrier with the second carrier, as well as a second clutch configured to selectively connect the first sun gear with the second sun gear. The gear train may also include a first brake configured to selectively fix the second sun gear, as well as a second brake configured to selectively fix the first carrier.

Reconfigurable hybrid gear train

A power train is provided having a power source for generating a power output. The power train also has a power storage device for storing and distributing power. The power train further has a controller configured to cause the distribution of power from the power storage device for assisting the power source when the rate of fuel entering the power source is above a threshold fuel rate. The threshold fuel rate is a fuel rate at which, assisting the power source increases the efficiency of the power train.

Hybrid engine system with transient load assistance

A multi-mode hybrid drive train offers selective operation in any one of series, parallel, and power split modes. The multi-mode hybrid drive train includes two planetary gear sets and a collection of specifically placed brakes and clutches relative to those gear sets. The first planetary gear train includes a power input for receiving power from a primary rotational power source, as well as a first sun gear, first carrier and first ring gear. The second planetary gear train similarly includes a power input as well as a second sun gear, a second carrier connected to a final drive, and a second ring gear. A first motor is linked to the first sun gear and a second motor is linked to the second sun gear such that selective activation of the clutches, brakes, and motors places the multi-mode hybrid drive train in a selected mode of operation.

Reconfigurable hybrid power train

An improved dual mode EPPV transmission hybrid electric drive system uses a combination of power sources including an internal combustion engine, a first electric motor, and a second electric motor, and provides more efficient operation and compact installation. The improved dual mode EPPV transmission hybrid electric drive system includes a first planetary gear set including a first sun gear linked to a first ring gear via a pinion on a first carrier, and a second planetary gear set including a second sun gear linked to a second ring gear via a pinion on a second carrier, wherein the various elements of the planetary gear sets are configured to allow a dual mode synchronous shift operation. The system includes a first clutch and a second clutch, both of which may be dry clutches, for changing the mode of the transmission from a high mode to a low mode and vice versa.

Dual mode input split compound split configuration EPPV transmission

A gear train includes a first planetary gear set including a first sun gear, a first ring gear, and a first carrier and a second planetary gear set including a second sun gear, a second ring gear, and second carrier. The gear train also includes a first clutch configured to selectively connect the first carrier with the second carrier and a second clutch configured to selectively connect the first sun gear with the second sun gear. The gear train also includes a first brake configured to selectively fix the first sun gear, a second brake configured to selectively fix the second sun gear, and a third brake configured to selectively fix the first carrier.

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Dunlap, IL, United States of America

Baojun Si