Gkn Driveline North America, Inc.

American Axle & Manufacturing, Inc.

Gkn Driveline Newton, LLC

Austin Richard Gerding

Zhaohui Sun

David Paul Schankin

Dumitru Florin Patrascu

Tony N Arden

Bernd Greiss

Salvatore N Grupido

Marc M Menosky

Samuel Oram

Thomas J Oldenburg

Rick Ohsiek

Daniel Engerer

Joseph Palazzolo

Bahman Haghshanas

Martin Burgbacher

Jason F Bock

Robert Toaso, Jr

Robert E Toaso

Les Heeren

One implementation of a vehicle power transfer unit (PTU) assembly&#x2014;such as thatfor an automobile&#x2014;includes an input shaft, a planetary gear set, an intermediate shaft, a ring gear, and an output gear. The planetary gear set includes a sun gear, multiple planet gears, and an annular gear. The sun gear is attached to a housing of the vehicle PTU and does not rotate in use. The planet gears are interconnected to the input shaft and are driven by the input shaft. The annular gear is in turn driven by the planet gears. The intermediate shaft is interconnected to and driven by the annular gear. The ring gear is interconnected to the intermediate shaft, and the output gear is driven by the ring gear.

Vehicle power transfer unit (PTU) with planetary gear set

One implementation of a vehicle power transfer unit (PTU) housing, such as that for an automobile, has an oil feed passage extending through one of its walls and at its interior. The oil feed passage delivers oil to gears, bearings, and/or other components equipped inside of the PTU housing and suspended above an oil bath in the PTU housing. Oil of the oil bath is thrown about by rotating gears and makes its way through the oil feed passage and to the gears, bearings, and/or other components. With the oil feed passage, the PTU housing does not rely solely on oil sloshing and splashing and being slung around inside of the PTU housing as the technique for getting oil to the gears, bearings, and/or other components.

Vehicle power transfer unit (PTU) with oil feed passage

In at least some implementations, a disconnect assembly for a power transfer unit includes a cam and a cam follower. The cam is driven for rotation and has a cam surface that is inclined relative to an axis of rotation and a void spaced from the cam surface. The cam follower has a cam engagement surface and is arranged to be engaged by the cam surface so that the cam follower is displaced axially during at least a portion of the rotation of the cam. One or both of the cam and the cam follower includes an interface surface provided at an angle to the axis of rotation to control axial movement of the cam follower during at least a portion of the rotation of the cam when the cam surface is not engaged with the cam engagement surface.

Shift collar assembly for a power transfer unit

A vehicle power transfer unit (PTU) disconnect assembly can include a first shaft, a second shaft, and a collar assembly. The first shaft has a first split-spline at its exterior surface. The second shaft is telescoped over the first shaft and has a set of splines at its exterior surface. A helical gear is carried by the second shaft. The collar assembly is situated around both of the first and second shafts. The collar assembly has a second split-spline at its interior surface.

Vehicle power transfer unit (PTU) disconnect assembly

A power transfer unit for transferring a torque comprising a first shaft configured to receive the torque from a first device, a second shaft configured to output the torque to a second device, and an activating assembly for selectively transferring the torque from the first shaft to the second shaft. The activating assembly includes a sliding cam, a rotating cam, an actuator configured to selectively rotate the rotating cam relative to the sliding cam, and an engaging gear. The gear is configured to be moved by the sliding cam between a first engaged position where the torque is transferred from the first shaft to the second shaft through the gear and a second disengaged position where no torque is transferred to the second shaft. Relative rotation between the rotating earn and the sliding cam moves the sliding earn thereby moving the gear between the first engaged and second disengaged position.

Power transfer unit

A power transfer unit comprising a first shaft configured to receive an input torque from a first vehicle component, a second shaft configured to selectively receive the torque from the first shaft and transmit the torque to a second vehicle component, an engaging mechanism, a housing configured to enclose at least a portion of the power transfer unit, and a seal system having a first seal and a second seal. The engaging mechanism configured to operate in a first mode and a second mode. When in the first mode, the engaging mechanism selectively couples the second shaft to the first shaft, and when in the second mode, the second shaft is decoupled from the first shaft. The first seal is disposed between the housing and a first end of the second shaft, and the second seal is disposed between the housing and a second end of the second shaft.

A drive train system comprising a power transfer unit configured to selectively transfer power from a front driveshaft of a vehicle by providing an output torque through a ring gear, wherein the power transfer unit includes an input shaft that receives torque from a first device, and a first clutch configured to selectively couple the input shaft to the ring gear when activated; a cardan shaft in rotational communication with the ring gear and configured to transfer the output torque; and a rear drive unit coupled to the cardan shaft and configured to selectively transfer the output torque received from the cardan shaft to a rear driveshaft of the vehicle, wherein the rear drive unit includes a torque shaft that is driven by the output torque received from the cardan shaft, and a second clutch that is configured to selectively transfer the output torque from the torque shaft to the rear driveshaft when activated.

Drive train for a motor vehicle

A method for attenuating vibration in a driveline having a shaft assembly that transmits torque between first and second driveline components. The shaft assembly can have a hollow shaft member and at least one liner. The liner has a mass and a stiffness that are tuned such that the liner is a tuned resistive absorber for attenuating shell mode vibrations as well as at least one of a tuned reactive absorber for attenuating bending mode vibrations and a tuned reactive absorber for attenuating torsion mode vibrations. The tuned liner is inserted into the shaft member.

Method for attenuating driveline vibrations

A drivetrain that includes a drivetrain component, a flange structure, a yoke flange, a female guide portion and a male guide portion. The drivetrain component has a shaft that is rotatable about an axis. The flange structure is fixedly but removably coupled to the shaft. The female guide portion is directly coupled to one of the shaft and the yoke flange. The male guide portion is directly coupled to the other one of the shaft and the yoke flange. The male guide portion engages the female guide portion to thereby align the yoke flange to the axis. The yoke flange and the flange structure are fixedly but removably coupled to one another.

Driveshaft assembly with piloted flange connection

A drivetrain that includes a drivetrain component, a flange structure, a yoke flange, a female guide portion and a male guide portion. The drivetrain component has a shaft that is rotatable about an axis. The flange structure is fixedly but removably coupled to the shaft. The female guide portion is directly coupled to one of the shaft and the yoke flange. The male guide portion is directly coupled to the other one of the shaft and the yoke flange. The male guide portion engages the female guide portion to thereby align the yoke flange to the axis. The yoke flange and the flange structure are fixedly but removably coupled to one another. A method of fabricating a drivetrain is also provided.

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Royal Oak, MI, United States of America

Austin Richard Gerding