Kimberly-clark Worldwide, Inc.

Kimberly-clark Corporation

Audrie Tomoko Ono

Michael Tod Morman

Charles John Morell

Howard Martin Welch

Patricia Hsiaoyin Hwang

Sjon-Paul Lee Conyer

Carol Ann Blaney

Tamara Lee Mace

Michael Allen Daley

Prasad Shrikrishna Potnis

Faris Ohan

David Martin Jackson

Eugenio Go Varona

Ann Louise McCormack

William S Pomplun

Pavneet Singh Mumick

Duane Girard Uitenbroek

Oomman Painummoottil Thomas

James Russell Fitts, Jr

Kenneth Yin Wang

Lavada Campbell Boggs

Anita S Bell

A breathable, substantially liquid impermeable film and laminate are provided for use in a wide variety of personal care garments and protective garments. The film, and laminate containing the film, are extendible in a cross-direction to a stretched width which is at least 25% greater than an original, unstretched width. The film and laminate have a first water vapor transmission rate of at least about 500 grams/m -24 hours coinciding with the unstretched width. The film and laminate have a much higher second water vapor transmission rate which is at least about 225% of the first water vapor transmission rate, and not less than about 4000 grams/m -24 hours, coinciding with a stretched width that is only 25% greater than the stretched width.

Film having high breathability induced by low cross-directional stretch

An absorbent article including a liquid-permeable top layer, an absorbent core layer, a breathable outer cover, and a creped inner nonwoven fibrous layer between the absorbent core and breathable outer cover. The creped inner nonwoven fibrous layer has a level of creping of about 5-75%, and is preferably permanently creped. The creped inner nonwoven fibrous layer serves as a dampness inhibitor which reduces or prevents perceived dampness on the external surface of the outer cover by lowering thermal conductivity between the absorbent core and the outer cover surface.

Absorbent product with creped nonwoven dampness inhibitor

A breathable, substantially liquid impermeable laminate is provided that is permanently conformable to the contours of a wearer's body when used in a personal care absorbent article or a medical article. The laminate includes a breathable (preferably microporous) film and a fibrous nonwoven web. Both the film and the web are extendible in a cross direction to a width at least 25% greater than an original, unstretched width upon application of a stretching force. The web and the film, and the overall laminate, exhibit little or no retractive force once they have been stretched. A diaper or other garment can be constructed in undersized fashion using the laminate, permitting material savings. When the garment is worn, the laminate stretches only where needed to provide a substantially perfect fit on the wearer. The minimal retractive force avoids the skin marks, rashes, etc. that can result from elastic garments.

Breathable laminate permanently conformable to the contours of a wearer

An absorbent article including a liquid-permeable bodyside liner, an absorbent core layer and a breathable outer cover is provided with a hydrophobic foam dampness-inhibiting layer between the absorbent core and the outer cover. The hydrophobic foam dampness-inhibiting layer maintains an air space within the foam. The air space acts as a thermal insulator, dampness-perception inhibitor and moisture passageway. The resulting product is an absorbent garment having a breathable outer cover material with reduced perception of dampness on the outer surface of the outer cover.

Breathable diaper outer cover with foam dampness inhibitor

Laminate compositions with significantly improved retention of elastic and mechanical properties such as stress relaxation, permanent set, elongation modulus and hysteresis and modulus at temperatures slightly above body temperature, under actual use conditions, are formed from polymeric materials containing styrene copolymers and polymeric compounds blended with polyphenylene ether.

Elastic materials with improved performance at body temperature

A water-dispersible coformed fibrous nonwoven fabric structure comprising a primary reinforcing polymer material, preferably capable of being meltspun; a secondary reinforcing polymer material having an average fiber length less than or equal to about 15 mm and preferably having a softening point at least about 30.degree. C. lower than the softening point of the primary reinforcing polymer; and, an absorbent material, such as pulp or a superabsorbent. The fabric structure maintains desired tensile strength and softness while being water-dispersible and flushable. The fabric produced can be incorporated into an article and can be flushed down a commode. The fabric is flushable when placed in water, with agitation, if necessary, and will disperse into unrecognizable pieces without clogging conventional plumbing or piping. A method of producing the fabric structure comprises mixing the secondary reinforcing material and absorbent material and injecting this coform blend into a stream of meltspun primary reinforcing fibers. After a web structure has been established, the structure is exposed to thermal or ultrasonic energy sufficient to soften and bond the secondary reinforcing material fibers, but not to soften the primary reinforcing material fibers. An embossed pattern can be printed on the structure.

Coformed dispersible nonwoven fabric bonded with a hybrid system

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Atlanta, GA, United States of America

Audrie Tomoko Ono