Tenneco Automotive Operating Company Inc.

Tenneco Gmbh

Other

Attila Kovacs

Eric A Hein

Jeffrey W Denton

Manoj K Sampath

Joachim Gehrlein

Meng-Huang Lu

Lawrence J Noren, Iv

Daniel J Owen

Sascha Haverkamp

Stefan Kohrs

Kevin R Reeder

Jonar Mendoza

John R Hardin

Gary R Moore

Yannick Leske

Michael Flockert

Klaus Schröer

Rafal Wrobel

A mixer assembly comprises a tubular housing including an exhaust gas inlet, an exhaust gas outlet, and a reductant inlet on a side of the tubular housing. An upstream mixing element is positioned within the tubular housing upstream from the reductant inlet. A downstream mixing element is positioned within the tubular housing downstream from the reductant inlet and the upstream mixing element. The upstream and downstream mixing elements at least partially define a reductant receiving mixing chamber in which the injected reductant and exhaust gas mix. A divider is positioned within the tubular housing downstream from the upstream mixing element to split the exhaust into two divided flow streams prior to exiting through the exhaust gas outlet.

Mixer assembly

The invention relates to a mixer for an exhaust gas system for mixing an additive into an exhaust gas flow of an internal combustion engine, having a first shell and at least a second shell which are arranged successively in the circumferential direction in relation to a center axis, each shell having at least two shell edges that are arranged offset in the circumferential direction and which each form a flow edge, wherein the flow edges of two circumferentially adjacent shell edges of two different shells delimit an inflow opening, such that at least one pipe end arranged coaxially with the center axis is provided with a circumferential pipe profile that has a nominal radius Rn and is used for connection to an exhaust pipe, the pipe end being formed by the circumferentially adjacent shells.

Mixing tube

A mixer comprises a tubular housing defining a longitudinal axis along which exhaust gas flows. Injected reductant flows along an injection axis that extends at a non-parallel angle to the longitudinal axis. A first flow guide element extends across and blocks a portion of the tubular housing and includes a first aperture extending therethrough. The first flow guide element is positioned upstream from the reductant inlet such that exhaust gas flowing through the first aperture is impinged by the reductant. A second flow guide element is positioned downstream from the first flow guide element and fixed to the first flow guide element to define a mixing chamber in which injected reductant and exhaust gas mix. An intermediate wall is integrally formed with one of the first and second flow guide elements. The other of the first and second flow guide elements is fixed to the intermediate wall.

A mixer assembly for mixing an injected reductant with an exhaust gas comprises a tubular housing including a reductant inlet, an exhaust gas inlet and an exhaust gas outlet. The reductant inlet is positioned on a first side of the tubular housing and oriented to direct injected reductant along an injection access that extends transversely to a longitudinal axis. A first flow guide element is shaped as a sheet including a first aperture extending therethrough as well as a surface facing upstream. Exhaust gas flowing through the first aperture is impinged by the injected redundant. A second flow guide element is shaped as a sheet, positioned downstream from the first flow guide element and fixed to the first flow guide element to define a mixing chamber between the first flow guide element and the second flow guide element in which the injected redundant and the exhaust gas mix.

Mixing device

A mixer assembly comprises a tubular housing including a reductant inlet, an exhaust gas inlet and an exhaust gas outlet. The tubular housing defines a longitudinal axis along which exhaust enters the housing. The reductant inlet is positioned on a first side of the tubular housing. An upstream element covers approximately one-half of the cross sectional area of the enhaust gas inlet and is positioned upstream of the reductant inlet. An upstream surface of the upstream mixing element directs exhaust gas flow transversly toward the reductant inlet. A downstream mixing element along with the upstream mixing element at least partially defines a reductant receiving duct in which injected reductant and exhaust gas mix.

A mixer assembly for mixing an injected reductant with an exhaust gas output from a combustion engine comprises a mixer housing including a wall defining an exhaust passageway having a longitudinal axis. A tubular swirling device housing extends along a first axis substantially transverse to the longitudinal axis. The tubular swirling device includes a plurality of openings through which exhaust gas enters. The exhaust gas within the tubular swirling device swirls about the first axis and exits at an outlet end of the tubular swirling device. A mixing plate is positioned immediately downstream of the tubular swirling device. The mixing plate swirls the exhaust about a second axis extending parallel to the longitudinal axis.

Exhaust aftertreatment system having mixer assembly

A mixing system for an exhaust system includes a first mixing device having a plurality of first auger blades and an inlet having a first cross-sectional area. A second mixing device is separate and downstream from the first mixing device and includes a second auger blade. The second mixing device includes an inlet having a second cross-sectional area greater than the first cross-sectional area. A flow path longitudinal centerline of the first mixing device extends at an angle to a flow path longitudinal centerline of the second mixing device. A flow path longitudinal centerline of the first mixing device intersects the second auger blade. The first mixing device is disposed within a first portion of an exhaust pipe and the second mixing device is disposed in a second portion of the exhaust pipe. The second portion has a larger cross-sectional area than the first portion.

Dual auger mixing system

A mixing system for an exhaust aftertreatment system includes a first mixing device having a plurality of first auger blades and an inlet having a first cross-sectional area. A second mixing device is separate and downstream from the first mixing device and includes a second auger blade. The second mixing device includes an inlet having a second cross-sectional area greater than the first cross-sectional area. A plurality of flow paths created by the first mixing device are recombined into a single flow path between the first and second mixing devices. A longitudinal center line of the first mixing device is offset from a longitudinal center line of the second mixing device.

A mixer assembly for mixing an injected reductant with an exhaust gas output from a combustion engine comprises a mixer housing including a wall defining an exhaust passageway having a longitudinal axis. A tubular swirling device housing extends along a first axis substantially transverse to the longitudinal axis. The tubular swirling device includes a plurality of openings through which exhaust gas enters. The exhaust gas within the tubular swirling device swirls about the first axis and exits at an outlet end of the tubular swirling device. A mixing plate is positioned immediately downstream of the tubular swirling device and includes apertures through which the exhaust gas exiting the outlet end of the tubular swirling device flows. The mixing plate swirls the exhaust about a second axis extending parallel to the longitudinal axis.

An exhaust aftertreatment system may include an exhaust gas passageway and a mixer assembly. The exhaust gas passageway may receive exhaust gas output from a combustion engine. The mixer assembly may be disposed along the exhaust gas passageway and may receive the exhaust gas. The mixer assembly may include a mixer housing, a mixing bowl and an injector housing. The mixing bowl may be disposed within the mixer housing and may include an outer diametrical surface that engages an inner diametrical surface of a wall of the mixer housing. The injector housing may extend through the wall and into an aperture in the mixing bowl. The aperture may define a flow path through which at least a majority of the exhaust gas entering the mixer assembly flows. The mixing bowl may include an upstream end portion having contours directing the exhaust gas toward the injector housing.

Growing community of inventors

Karlsruhe, Germany

Attila Kovacs