Denso Corporation

Nippon Soken, Inc.

Toyota Jidosha Kabushiki Kaisha

Atsuya Okamoto

Kouichi Mochizuki

Shinsuke Yamamoto

Yuki Watanabe

Kimitaka Saito

Takehiko Kato

Yasuhide Tani

Tatsushi Nakashima

Niro Takaki

Takeshi Mizobuchi

Keiso Takeda

Tomojiro Sugimoto

Akikazu Kojima

Kiyohiko Watanabe

Eiji Murase

Nobuo Ota

Eiji Mimura

Keisuke Komori

Akira Kamada

Shigeo Furuno

Tohru Sekido

Kiyotaka Yoshimaru

Masuaki Iwamoto

A fixed core generates a magnetic attraction force with energization of a coil. A movable core has an attracted surface facing an attracting surface of the fixed core is attracted to the fixed core to cause the valve body to open a nozzle hole. A stopper member abuts against the movable core to restrict movement of the movable core. The movable core has an abutment portion that abuts against the stopper member, and a core body portion in which the attracted surface is formed. The attracting surface and the attracted surface extend annularly around an axis line of the fixed core, are formed so as to be separated from each other in an axis line direction in a state where the abutment portion abuts against the stopper member, and a separation distance from each other increases toward a radially outer side.

Fuel injection valve

A fuel injection valve includes a valve body, a fixed core, a movable core, a spring and a cup. The movable core has a first core contact surface which contacts the valve body when the movable core is moved by a predetermined distance away from a nozzle hole, and a second core contact surface which contacts the cup when the movable core is moved away from the nozzle hole. The movable core, the cup and the valve body form a fuel storage chamber which is surrounded by the movable core, the cup and the valve body to accumulate fuel. The first core contact surface is located inside the fuel storage chamber. The first core contact surface and the second core contact surface have a communication groove through which the inside and the outside of the fuel storage chamber communicate with each other.

A fuel injection valve includes a valve body, a fixed core, a movable core, a spring, and a cup. The spring is elastically deformed according to valve opening operation of the valve body, and exerts a valve closing elastic force for closing the valve body. The cup contacts a valve closing contact surface of the valve body, and transmits the valve closing elastic force to the valve body. At a start of predetermined-distance movement of the movable core together with the cup, the cup is in contact with the valve closing contact surface, and the valve body or the cup has a supply flow channel through which fuel is supplied to the valve body closing contact surface which is in a state contacting the cup.

A valve body has a seat surface swollen toward a seating surface of an injection hole body having an injection hole. A fuel passage is between the injection hole body and the valve body and is opened and closed due to separation and seating of the seat surface. In a seat portion throttle state, a flow rate of injected fuel is throttled by a gap between the seat surface and the seating surface. In an injection hole throttle state, the flow rate of fuel is throttled by the injection hole. When the valve body is operated from a valve closing position to a full lift position, the seat portion throttle state is brought from the valve closing position to a predetermined intermediate position, and the injection hole throttle state is brought from the intermediate position to the full lift position.

A fuel injection valve includes a valve body, a fixed core, a movable core, a spring, a cup, and a guide. The cup contacts the spring and the valve body to transmit a valve closing elastic force to the valve body, and includes a cylindrical portion having a cylindrical shape. The guide has a sliding surface on which an outer peripheral surface of the cylindrical portion slides so as to guide the movement of the cylindrical portion in an axial direction while restricting the movement of the cylindrical portion in a radial direction. The guide has a recessed surface connected to the sliding surface and recessed to increase a gap between the recessed surface and the cup in the radial direction.

A needle has a large-diameter portion, an outer diameter of which is larger than that of a shaft portion of the needle. A needle-side tapered surface is formed at the large-diameter portion on a valve closing side thereof, wherein the needle-side tapered surface is inclined by a needle angle with respect to a center axis of the needle. A core-side tapered surface is formed at a movable core, wherein the core-side tapered surface is inclined by a core angle with respect to the center axis of the needle. The needle and the movable core are brought into contact with each other via the needle-side and the core-side tapered surfaces. The needle angle and the core angle are made to be equal to each other.

In an injection hole plate of a fuel injection apparatus, a second-side hole section of each injection hole extends from a downstream end of a base wall of the injection hole plate and is communicated with first-side hole sections, which extends from an upstream end of the wall of the injection hole plate to an axially intermediate point of the wall. The first-side hole sections may discharge fuel into the second-side hole section in a manner that forms a swirl fuel flow in the second-side hole section. The injection hole plate may includes a collision portion, in which fuel flows supplied from the first-side hole sections collide with one another.

Injection hole plate and fuel injection apparatus having the same

Multiple injection holes are formed in an injection hole plate. Each injection hole penetrates the injection hole plate. The injection hole is formed with an inlet side opening and an outlet side opening. The outlet side opening is formed in the shape of a flattened rectangle having a major axis and a minor axis. Therefore, the fuel flowing into the injection hole through the inlet side opening is injected in the shape of a film from the outlet side opening. Thus, liquid film splitting is promoted, so atomization of the fuel is promoted. Since the multiple injection holes are formed in the injection hole plate, the shape of a great fuel spray, which is formed by combining fuel sprays injected from the respective injection holes, can be adjusted easily.

Fuel injection device of internal combustion engine

There is provided a fuel injection valve in which nozzle holes are formed on a metering plate and fuel flowing on a face of the metering plate on the upstream side is injected outside of a face of the metering plate on the downstream side through the nozzle holes. The fuel injection valve includes a vortex flow generator means for changing a flow of fuel passing in each nozzle hole into a vortex flow, wherein the vortex flow generator means is provided on the upstream side of the metering plate. The vortex flow means is a vortex flow generator groove provided on an upper face of the metering plate and connected with a wall face of an entrance of the nozzle hole, and a main stream of fuel flowing in the groove is directed to a position shifted from the center of the nozzle hole. Alternatively, the vortex flow means is a protrusion formed on an upper face of the metering plate. A flow of fuel is changed into a vortex flow in the nozzle hole and injected from the nozzle hole. Therefore, fuel can be excellently atomized and diffused as a megaphone-shape without being formed into a liquid column spray.

In an injection hole plate of a fuel injection device, injection holes are arranged about a circle. Fuel injected from the injection holes forms a flat sector-shaped spray. The intervals between adjacent injection holes are approximately equal to each other, while the diameters of the injection holes are equal to each other. An injection hole is positioned on an imaginary plane, which contains the central axis of the sector-shaped spray along the injection direction and is orthogonal or approximately orthogonal to the sector-shaped spray. The injection holes, away from the imaginary plane in this order, are symmetric with respect to the line of intersection of the injection hole plate and the imaginary plane. The farther each injection hole is away from the imaginary plane, the larger an angle of gradient of the injection hole with respect to the imaginary plane becomes.

Fuel injection device

In an accumulator fuel injection device pulsating of pressure is suppressed and fluctuation of fuel injection is prevented by providing flow rate control means such as an orifice generating a flow rate regulated at a fuel passage of a diesel engine. The device supplies fuel to injectors of cylinders from a pump pressurizing the fuel to a high pressure through a common rail which can stock high pressure fuel or through a corresponding fuel passage having a large volume.

Accumulator fuel injection device

An electric heater comprises a central electrode and a ring electrode with a honeycomb heat generator disposed therebetween. The honeycomb heat generator is formed by winding a conductive foil strip around the central electrode until the size of the rolled honeycomb body just fits to the ring electrode. The surface of the conductive foil strip is coated by an insulating material, thereby preventing a short circuit between two layers of the conductive foil strip wound around the central electrode. A plurality of bonding parts are provided to electrically connect adjacent layers of the conductive foil strip wound around the central electrode. The bonding parts are disposed along a plurality of bonding lines extending across the layers of the conductive foil strip. The bonding parts are disposed on every other bonding line along each layer of the conductive foil strip.

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Okazaki, Japan

Atsuya Okamoto