Applied Materials, Inc.

Ashish Pal

Nitin K Ingle

El Mehdi Bazizi

Anchuan Wang

Gaurav Thareja

Benjamin Colombeau

Ching-Mei Hsu

Ajay Bhatnagar

Sankuei Lin

Siddarth A Krishnan

Arvind Sundarrajan

Lan Yu

Suketu Arun Parikh

Guan Huei See

Xing Chen

Yi Zheng

Andrew W Yeoh

Sameer Deshpande

Tyler Sherwood

Myungsun Kim

Angada Bangalore Sachid

Yen-Chu Yang

Martinus Maria Berkens

Sushant Mittal

Balasubramanian Pranatharthiharan

Mehdi Saremi

A method of forming a semiconductor device is provided. The method includes forming a superlattice structure on a substrate and etching source and drain trenches adjacent to the superlattice structure. The source and drain trenches are expanded to form cavities, which are filled with a sacrificial material. A source region and a drain region are formed in the trenches. Contacts to the transistor and gate are formed. Backside processing is then performed by flipping the substrate, depositing an interlayer dielectric on the bottom surface, and etching a backside power rail via that is expanded into a damascene trench. The sacrificial material is removed to create openings extending to the damascene trench, and a metal fill is deposited in the openings and trench.

Self-aligned wide backside power rail contacts to multiple transistor sources

Horizontal gate-all-around devices and methods of manufacturing are described. The hGAA devices include a fully-depleted silicon-on-insulator (FD-SOI) under the channel layers in the same footprint as the hGAA. The buried dielectric insulating layer of the FD-SOI includes one or more of silicon oxide (SiOx), silicon nitride (SiN), silicon carbide (SiC), and a high-k material, and the buried dielectric insulating layer has a thickness in a range of from 0 nm to 10 nm.

Gate all around device with fully-depleted silicon-on-insulator

Embodiments of processing a substrate are provided herein. In some embodiments, a method of processing a substrate includes: depositing, via a first epitaxial growth process, an n-doped silicon material onto a substrate to form an n-doped layer while adjusting a ratio of dopant precursor to silicon precursor so that a dopant concentration of the n-doped layer increases from a bottom of the n-doped layer to a top of the n-doped layer; etching the n-doped layer to form a plurality of trenches having sidewalls that are tapered and a plurality of n-doped pillars therebetween; and filling the plurality of trenches with a p-doped material via a second epitaxial growth process to form a plurality of p-doped pillars.

Gradient doping epitaxy in superjunction to improve breakdown voltage

Processing methods may be performed to form an airgap spacer on a semiconductor substrate. The methods may include forming a spacer structure including a first material and a second material different from the first material. The methods may include forming a source/drain structure. The source/drain structure may be offset from the second material of the spacer structure by at least one other material. The methods may also include etching the second material from the spacer structure to form the airgap. The source/drain structure may be unexposed to etchant materials during the etching.

Airgap formation processes

Exemplary methods of forming a semiconductor structure may include forming a doped silicon layer on a semiconductor substrate. A level of doping may be increased at an increasing distance from the semiconductor substrate. The methods may include etching the doped silicon layer to define a trench extending to the semiconductor substrate. The doped silicon layer may define a sloping sidewall of the trench. The trench may be characterized by a depth of greater than or about 30 &#x3bc;m. The methods may include lining the trench with a first oxide material. The methods may include depositing a second oxide material within the trench. The methods may include forming a contact to produce a power device.

Graded doping in power devices

Examples of the present technology include processing methods to incorporate stress in a channel region of a semiconductor transistor. The methods may include depositing a stressed material on an adjacent layer, where the adjacent layer is disposed between the stressed material and semiconductor material having an incorporated dopant. The adjacent layer may be characterized by an increased stress level after the deposition of the stressed material. The method may further include heating the stressed material and the adjacent layer, and removing the stressed material from the adjacent layer. The adjacent layer retains at least a portion of the increased stress after the removal of the stressed material. Examples of the present technology also include semiconductor structures having a conductive layer with first stress, and an intermediate layer with second stress in contact with the conductive layer. The second tensile stress may be at least ten times the first tensile stress.

Stress incorporation in semiconductor devices

Semiconductor structures may include a substrate. The structures may include a gate structure overlying the substrate and formed in a first direction across the substrate. The structures may include a fin overlying the substrate and formed in a second direction across the substrate. The second direction may be orthogonal to the first direction, and the fin may intersect the gate structure. The structures may include a source/drain material formed about the fin. The structures may include a through-contact material extending vertically above the source/drain material. The structures may include a metal material extending vertically above the through-contact material. An interface between the metal material and the through-contact material may be characterized by a non-planar profile.

Doped through-contact structures

Growing community of inventors

Hayward, CA, United States of America

Ashish Pal