Danionics A/s

Asa Wendsjo

Steen Yde-Andersen

Martin Topsoe

The invention relates to a method for the preparation of a polymer electrolyte electrochemical cell using an electrolyte precursor, said precursor comprising one or more solvents, one or more salts and a polymer which dissolves in the solvent at a first temperature (T) and which is capable of forming a gel on subsequent cooling following heating to a second temperature (T). Tbeing lower than T, which method comprises: (a) heating the electrolyte precursor to T; (b) optionally cooling the electrolyte precursor, (c) incorporating the electrolyte precursor into the electrochemical cell; (d) heating the electrochemical cell to T; (e) cooling the polymer electrochemical cell to ambient temperature to bring about gelling of the polymer electrolyte. Preferably the polymer is a homopolymer or copolymer from the group of monomers of vinyl fluoride, vinylidenefluoride, trifluoroethylene, tetrafluoroethylene and hexafluoropropylene.

Method of making polymer electrolyte electrochemical cells

A lithium secondary battery with an electrolyte containing one or more alkai metal salts, one or more non-aqueous solvents and immobilized by a polymer selected from cellulose acetates, cellulose acetate butyrates, cellulose acetate propionates, polyvinylidene fluoride-hexafluoropropylenes and polyvinylpyrrolidone-vinyl acetates, the polymer preferably being used in an amount of at most 15% by weight based on the weight of the salts, solvents and polymer of the electrolyte system, with the proviso that in the case of polyvinlidene fluoride-hexafluoropropylenes, the polymer is present in an amount of at most 12% by weight based on the weight of the salts, solvents and polymer of the electrolyte system. The immobilized electrolyte does not cause problems with respect to leakage from the cell compartment and the elctrolyte also high conductivity implying a capacity utilization more closely approaching the utilization observed for batteries using liquid electrolyte. The electrolyte is also electrochemically stable.

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Odense, Denmark

Asa Wendsjo