Fisher-rosemount Systems, Inc

Arthur Webb

Mark J Nixon

Larry Oscar Jundt

Robert Burke Havekost

Michael George Ott

Dennis L Stevenson

Jian Li

Herschel Odis Koska, Ii

Mike Lucas

J Michael Lucas

Ken J Beoughter

John Michael Lucas

Terrence L Blevins

Michael J Lucas

Alper Turhan Enver

Ling Zhou

Stephen Copps Gilbert

Bruce Hubert Campney

James Hoffmaster

Smart process objects, which have both graphical and simulation elements, may be used to create one or more graphic displays and one or more process simulation modules, each having elements which may communicate with one another and with devices within a process plant to model and depict the operation of a process plant. The smart process objects may include one or more device objects, which represent physical devices within the process plant, and may include one or more smart connection objects which represent and model the flow of a material, such as a gas, a liquid, a composition of solid, electricity, etc., through a connection between entities within the process plant. The smart process objects may also include one or more smart stream objects, which also may represent and model the flow of a material at a particular point in the process plant. The smart device, connection, and stream objects may be interconnected to model the flow of material through the actual physical devices within the process plant thereby enabling enhanced simulation and modeling capabilities with the smart connection and stream objects providing a convenient manner of enabling different entities and sections of a process model to be tied to one another.

Smart process objects used in a process plant modeling system

A configuration system uses process plant items that may represent, or be capable of representing, entities in a process plant to assist in configuring, organizing, and changing the control and display activities within the process plant. Access to the items may be controlled by associating access control data with the items. The configuration system may also use objects that represent, or may be capable of representing, one or more steps to be performed by entities in the process plant. Access to these objects may be controlled by associating access control data with the objects. The access control data may indicate whether users or certain users may be able to, for example, view or modify all or some data associated with the process plant items or the objects. The process plant items may comprise, for example, module class objects which may be capable of generically representing process entities of the process plant, module objects which may be capable of specifically representing process entities of the process plant, composite templates, module templates, etc. The objects that represent, or may be capable of representing, one or more steps to be performed by entities in the process plant may comprise, for example, phase classes or unit phases.

Security for objects in a process plant configuration system

A version control system helps to keep track of versions of process plant items that may represent, or be capable of representing, entities in a process plant. The process plant items may comprise, for example, module objects which may be capable of specifically representing process entities of the process plant. These module objects may be created from module class objects which may be capable of generically representing process entities of the process plant. Version data is stored and associated with a module object. The version data may comprise data indicative of a version of a module class object that was used to create the module object. The version data may also comprise data indicative of a version of the module object. Configuration systems, version control systems, viewing systems, debugging systems, run-time monitoring systems, asset management systems, etc., may examine or permit viewing of the version control data associated with an item.

Version control for objects in a process plant configuration system

Graphic elements and graphic displays are provided for use in a process environment to display information to one or more users about the process environment, such as the current state of devices within a process plant. The graphic elements and displays may be associated with various logical and physical elements within the process plant during configuration of the process plant, and may be configured and downloaded to the hardware within the process plant along with other configuration items, such as control routines. In particular, the graphic elements and graphic displays may be created and stored in a library, and may then be configured by being associated with various logical or physical entities within the plant. During the configuration process, the graphic elements and graphic displays may be associated with areas, equipment, process modules, control routines or control strategies of the plant as defined elsewhere in the plant configuration, or may be associated with interfaces or display devices, to define the hardware on which the graphic displays will execute during runtime, as well at to define the process entities to which these displays will be bound for display purposes. Still further, each of the graphic displays may be defined with a role or a functional use, such as an operator view, a maintenance view, etc., and these roles may be used to define the proper access and use of the graphic displays within the runtime environment.

Graphics integration into a process configuration and control environment

Configuration system using security objects in a process plant

A system for facilitating configuration of a process plant may include a process graphics editor and a process module editor. The process graphics editor may facilitate creation and/or modification of a graphical representation of physical entities in the process plant. The process module editor may facilitate creation and/or modification of a process module. A process module may include one or more interconnected process objects representative of one or more corresponding physical entities in the process plant. The system may also include a supervisor module communicatively coupled to the process graphics editor and the process module editor. The supervisor module may be capable of detecting changes made to the graphical representation of the physical entities using the process graphics editor. In response to detecting such changes, the supervisor module may instruct the process module editor to make a corresponding change, if any, to a process module.

System for configuring graphic display elements and process modules in process plants

Graphic elements and graphic displays are provided for use in a process environment to display information to one or more users about the process environment, such as the current state of device within a process plant. The graphic elements and display may be associated with various logical and physical elements within the process plant during configuration of the process plant, and may be configured and downloaded to the hardware within the process plant along with other configuration items, such as control routines. In particular, the graphic elements and graphic displays may be created and stored in a library, and may then be configured by being associated with various logical or physical entities within the plant. During the configuration process, the graphic elements and graphic displays may be associated with areas, equipment, process modules, control routines or control strategies of the plant as defined elsewhere in the plant configuration, or may be associated with interfaces or display devices, to define the hardware on which the graphic displays will execute during runtime, as well as to define the process entities to which these displays will be bound for display purposes. Still further, each of the graphic displays may be defined with a role or a functional use, such as an operator view, a maintenance view, etc., and these roles may be used to defined the proper access and use of the graphic displays within the runtime environment.

Graphic displays, which display information about process elements and the manner in which these elements are connected within a process, process modules, which simulate the operation of the elements depicted within the graphic displays and control modules, which perform on-line control activities within a process, may be communicatively connected together to provide a combined control, simulation and display environment that enables enhanced control, simulation and display activities. Smart process objects, which have both graphical and simulation elements, may used to create one or more graphic displays and one or more process simulation modules, each having elements which may communicate with one another to share data between the graphic displays and the process modules. Additionally, function blocks within control modules executed in the process plant may reference the elements within the graphic displays and the process modules (and vice versa) so that control modules may use simulated data developed by the process modules to perform better control, so that process modules may perform better simulation using actual pant data from the control modules, and so that the graphic displays may be used to illustrate actual process data and/or simulated process data as developed by the control modules and the process modules.

Integration of graphic display elements, process modules and control modules in process plants

A configuration system for a process plant uses module class objects to assist in configuring, organizing and changing the control and display activities within the process plant. Each module class object generically models or represents a process entity, such as a unit, a piece of equipment, a control activity, etc., and may be used to create instances of the object, called module objects, which represent and are tied to specific equipment within the process plant. The module class objects may represent process entities of any desired scope, which means that a single module class object may be used to configure the control and display activities of process entities of any desired scope within the process plant, instead of just at a control module level. In particular, module class objects of a large scope may be used to configure large sections or portions of the process plant, which makes configuration of the process plant easier and less time consuming. A module class object may be a unit module class object reflecting a physical unit within the process plant, an equipment module class object reflecting a physical piece of equipment within the process plant, a control module class object reflecting a control module or scheme within the process plant, or a display module class object reflecting a display routine that provides information to a user within the process plant.

Module class objects in a process plant configuration system

A process controller implements and executes a standard set of function blocks or control functions defined by a standard protocol so that standard-type control is achieved with respect to non-standard-type devices. The process controller enables standard devices to implement the standard set of function blocks and control functions. The process controller implements an overall strategy as if all connected devices are standard devices by usage of a Fieldbus function block as a fundamental building block for control structures. These function blocks are defined to create control structures for all types of devices.

Process control system using standard protocol control-of standard devices and non-standard devices

A process controller implements an overall, user-developed control strategy in a process control network that includes distributed controller and field devices, such as Fieldbus and non-Fieldbus devices. A user defines the control strategy by building a plurality of function blocks and control modules and downloading or installing user-specified portions of the control strategy into the Fieldbus devices and the non-Fieldbus devices. Thereafter, the Fieldbus devices automatically perform the downloaded portions of the overall strategy independently of other portions of the control strategy. For example in a process control system that includes distributed field devices, controllers and workstations, portions of the control strategy downloaded or installed into the field devices operate independently of and in parallel with the control operations of the controllers and the workstations, while other control operations manage the Fieldbus devices and implement other portions of the control strategy.

Process control system using a process control strategy distributed among multiple control elements

A process controller implements smart field device standards and other bus-based architecture standards so that communications and control among devices are performed so that the standard control operations are transparent to a user. The process controller allows attachment to a theoretically and substantially unlimited number and type of field devices including smart devices and conventional non-smart devices. Control and communication operations of the various numbers and types of devices are performed simultaneously and in parallel.

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Arthur Webb