Diamond Shamrock Chemicals Company

Geo Specialty Chemicals, Inc.

Geo Speciality Chemicals, Inc.

Henkel Corporation

Diamond Shamrock Chemical

Arpad Savoly

Bennie Veal

Dawn P Elko

Christopher M Garvey

John G Papalos

Jose L Villa

Albert L Resnick

Thomas M Weatherford

Keith A Bair

James McCrary

James Mccrary

Reuben H Grinstein

Solomon J Nachfolger

Kathy A Knitter

David B Heller, Jr

Michelle L McMahon

Jiang Li

Lanny Clement

Keith A Blair

Timothy Hegge

A dispersant composition for use in gypsum and/or cementitious compositions that includes, in combination, a polycarboxylate-based superplasticizer and a synergistically effective amount of an aluminum salt. The presence of the aluminum salt, such as aluminum chlorohydrate, improves the performance of the polycarboxylate-based superplasticizer.

Polycarboxylate-based superplasticizer compositions and methods of use

The present invention relates to cement dispersant that is a copolymerization product of a first monomer (A) comprising a carboxylic acid, a second monomer (B) comprising an alkoxylated allyl alcohol sulfate, and, optionally, a third monomer (C) comprising an alkoxylated allyl alcohol. The cement dispersant according to the invention provides improved slump life properties and water reduction properties in cement admixtures.

Cement dispersant and methods of making and using the same

The present invention provides a plaster composition that includes calcined gypsum and a naphthalene sulfonate-aldehyde condensate alkali salt polymer having a weight average molecular weight from about 17,000 to about 47,000. The present invention also provides a method of forming a plaster composition that includes belending calcined gypsum and a naphthalene sulfonate-aldehyde condensate alkali salt polymer having a weight average molecular weight from about 17,000 to about 47,000 together to form a dry blend and contacting the dry blend with water to form a hardenable aqueous slurry.

Plaster composition and method of making same

The present invention provides a dispersant and foaming agent combination that is useful in the production of gypsum wallboard and other aqueous cementitious products, a method of forming a gypsum wallboard and a gypsum wallboard. The dispersant in the combination according to the invention is a naphthalene sulfonate-aldehyde condensate alkali salt polymer having a weight average molecular weight of from about 17,000 to about 47,000. The alkali is preferably an alkali metal and/or an alkaline earth metal. The aldehyde is preferably formaldehyde. The foaming agent used in the combination according to the invention is a soap, preferably an alkali salt of an alkyl ether sulfate and/or an alkyl sulfate. The combination of a high molecular weight dispersant and a foaming agent produces a gypsum wallboard core effect that more efficiently entrains air (i.e., creates void space), thereby lowering overall board weight without detrimentally affecting strength. A gypsum wallboard formed using the dispersant and foaming agent combination according to the invention exhibits a higher nail pull value than gypsum wallboard formed using a conventional dispersant and a foaming agent at the same solids loading ratio.

Method of making wallboard

A dispersant for use with concrete or cement, and a concrete or cement admixture that comprises a cementitious material, water, and the dispersant. The dispersant includes a polymeric derivative of carboxylic acid, and has a sulfur-containing moiety that is covalently bonded thereto. Adding the dispersant to the cementitious material and water improves the rheological properties of the admixture.

Concrete or cement dispersant and method of use

The present invention provides a sulfonated coal tar distillate salt polymer that is a condensation product of an aldehyde, preferably formaldehyde, and a sulfonated middle fraction obtained during coal tar distillation. The middle fraction includes from about 40% to about 95% by weight naphthalene and from about 5% to about 60% by weight of a plurality of compounds selected from the group consisting of quinoline, indene, biphenyl, indane, acenaphthene, anthracene, phenanthrene, methyl naphthalene, cresol, phenol, xylenol, and tetralin. The present invention also provides a method of forming a sulfonated coal tar distillate salt polymer. The method includes sulfonating the middle fraction to form a middle fraction sulfonic acid mass, optionally adding a first portion of water to the middle fraction sulfonic acid mass to form a mixture, reacting the mixture and an aldehyde to form a condensate, optionally adding a second portion of water to dilute the condensate, and adding a base to form a sulfonated middle fraction salt polymer. Sulfonated middle fraction salt polymers formed in accordance with the method of the invention are useful as dispersants and plasticizers in aqueous cementitious slurries.

Dispersant composition

The present invention provides a dispersant and foaming agent combination that is useful in the production of gypsum wallboard and other aqueous cementitious products. The dispersant in the combination according to the invention is a naphthalene sulfonate-aldehyde condensate alkali salt polymer having a weight average molecular weight of from about to about The alkali is preferably an alkali metal and/or an alkaline earth metal. The aldehyde is preferably formaldehyde. The foaming agent used in the combination according to the invention is a soap, preferably an alkali salt of an alkyl ether sulfate and/or an alkyl sulfate. The combination of a high molecular weight dispersant and a foaming agent produces a gypsum wallboard core effect that more efficiently entrains air (i.e., creates void space), thereby lowering overall board weight without detrimentally affecting strength.

Dispersant and foaming agent combination

Surfactants containing a mixture of alkyl sulfate and alkyl ether sulfate in specific ratios are provided. Preferred compositions are blends of alkyl sulfate with narrow range alkoxylated alcohols are sulfonated. These compositions are used as improved foaming agent compositions and exhibit desirable foaming characteristics for use in the manufacture of gypsum board and concrete and in oil field applications.

Foaming agent composition and process

Narrow range alkoxylated alcohols are sulfonated and used as improved foaming agent compositions. These compositions exhibit desirable foaming characteristics for use in the manufacture of gypsum board and concrete and in oil field applications.

An aqueous drilling fluid having present in an amount sufficient to disperse the fluid and to provide resistance to high temperatures and solids contamination of the drilling fluid, at least one salt of a polymer or copolymer of acrylic or methacrylic acid with alkanolamine, alkylamine, mixtures of alkanolamine and alkylamine, mixtures of lithium and alkanolamine, mixtures of lithium and alkylamine and mixtures of lithium, alkanolamine and alkylamine, the polymer having a weight average molecular weight of between about 2,000 and about 15,000 and a pH of from about 6 to about 8.5 and where mixtures of lithium and alkanolamine, lithium and alkylamine or mixtures of lithium, alkanolamine and alkylamine are used, the amount of lithium is present to give from about 30% to about 70% of the desired neutralization of the polymer and the alkanolamine and/or alkylamine is present to give from about 70% to about 30% of the desired neutralization of the polymer.

Drilling fluid dispersant

The present invention relates to coal water slurries containing about 0.01% to 1% by weight of a water soluble terpolymer of ethylacrylate/methacrylic acid/ unsaturated carboxylic acid ester of an ethoxylated or nonethoxylated alcohol or an ethoxylated carboxylic acid. The water soluble terpolymer functions as a stablizing agent for the coal water slurry to prevent sedimentation and provide ease of pumping the coal water slurry. The water soluble terpolymer may be used alone or in combination with anionic or nonionic dispersants.

Terpolymers of ethyl acrylate/methacrylic acid/unsaturated acid ester of

Drilling fluid compositions and methods of using such compositions in oil, gas and water well drilling fluid operations to reduce fluid loss from the composition to the formation are disclosed. Such compositions incorporate a terpolymer formed from (a) a vinyl containing alkyl or aromatic substituted sulfonate selected from the group consisting of 2-acrylamido, 2-methyl propane sulfonic acid (AMPS), sodium vinyl sulfonate or vinyl benzene sulfonate, and method salts thereof at about 10 to 75 weight percent in the polymer; (b) an unsaturated polybasic acid such as itaconic acid at about 1 to 60 weight percent; and metal salts thereof and (c) a nonionic monomer selected from the group consisting of acrylamide, N, N-dimethylacrylamide, N-vinyl pyrrolidone, N-vinyl acetamide, or dimethylamino ethyl methacrylate and metal salts thereof at about 10 to 76 weight percent. The terpolymer should have a molecular weight between 200,000 to 1,000,000. The preferred terpolymer comprises AMPS, acrylamide and itaconic acid. The polymers are used as fluid loss control additives for aqueous drilling fluids and are particularly advantageous when used with lime or gypsum based drilling muds containing soluble calcium ions.

Fluid loss control additives and drilling fluids containing same

Cementing compositions and methods of using such compositions in oil, gas and water well cementing operations to reduce fluid loss from the composition to the formation are disclosed. Such compositions incorporate a terpolymer formed from (a) an acid monomer selected from the group consisting of 2-acrylamido, 2-methyl propane sulfonic acid (AMPS), sodium vinyl sulfonate or vinyl benzene sulfonate, and metal salts thereof at about 10 to 75 weight percent in the polymer; (b) an unsaturated polybasic acid such as itaconic acid at about 1 to 60 weight percent; and metal salts thereof and (c) a nonionic monomer selected from the group consisting of acrylamide, N, N dimethylacrylamide, N-vinyl pyrrolidone, N-vinyl acetamide, or dimethylamino ethyl methacrylate and metal salts thereof at about 10 to 76 weight percent. The terpolymer should have a molecular weight between 200,000 to 1,000,000. The preferred terpolymer comprise AMPS, acrylamide and itaconic acid. The polymer is used as a fluid loss agent in oil well cementing in conjunction with dispersants, like naphthalene sulfonate formaldehyde condensate alkali salt, a polymer of ketone aldehyde sulfonate alkali salt, or lignosulfonate. At the same time, all of the above can be used in freshwater to saturated NaCl or seawater cement slurries where HEC fluid loss additive does not work.

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Martinsville, NJ, United States of America

Arpad Savoly