Ford Motor Company Limited

Abb Technology Ag

Ford Global Technolgoies, LLC

Abb Schweiz Ag

Abb Research Ltd.

Abb Inc.

Abb Technologies Ag

Arnold Bell

Alexander Marrocco

Isaac Zolotarev

Hossein Firoozgan

Joosok Jinn

Harry Kekedjian

Michael Manuszak

Thomas A Fuhlbrigge

Biao Zhang

Jianjun Wang

Carlos Martinez

Sangeun Choi

George Q Zhang

George Zhang

Heping Chen

Soenke Kock

Mark E Briscoe

Peter Joe Deir

Jianmin He

Al Marrocco

Nick Sochacki

David P Gravel

Robert Raymond Scott, Iii

Michael Martin Manuszak

James Jozwiak

The present disclosure is generally directed toward a method of assembling a plurality of rotor cores for an electric converter. The method includes placing, by a core robotic system employing force control feedback, a rotor core on a mandrel, and for each of the plurality of rotor cores, placing, a plurality of magnetizable inserts into a plurality of cavities in the rotor core by an insert assembly robotic (IAR) system employing force control feedback.

Method and system for assembling a rotor stack for an electric motor

A lubricant/sealer dispenser is disclosed for a component press-in system that includes a pressurized lubricant/sealer reservoir filled with lubricant/sealer. A nozzle is supplied with lubricant/sealer from the reservoir and includes an offset tip formed of PTFE that is enclosed in a steel tube. A controller controls a motor that rotates the nozzle within an opening in a part at a selected depth. The motor rotates the nozzle about a fixed axis and follows an inner surface of the opening as the part is moved by a robot relative to the nozzle in a selected pattern. The nozzle applies the lubricant/sealer by applying the lubricant/sealer onto the inner surface of the opening.

Applicator and method for applying a lubricant/sealer

An assembly method is provided by orienting a cylinder-head at a first orientation. A first plurality of spring caps and a first plurality of retainer keys are installed into the cylinder-head in the first orientation by a first robot. A first plurality of valves is installed into the cylinder-head in the first orientation by a second robot, into engagement with the first plurality of retainer keys. An end effector is provided with an actuator supported upon an adapter plate. A shaft extends from the actuator with a mating surface to engage a spring cap. Porting is provided through the shaft to convey pressurized air upon a plurality of retainer keys within the spring cap. A plurality of gripper fingers extend from the distal end of the shaft to grip a valve spring while retaining a spring cap between the valve spring and the mating surface of the shaft.

System, method and tooling for flexible assembly of cylinder-head valve trains

A method for robotic adaptive production includes modifying program instructions online while performing production activities in response to detecting a change in the production environment. A robotic adaptive production method includes modifying program instructions online while performing production activities to minimize a production task cycle time or improve a production task quality. A robotic adaptive production method includes estimating a relationship between a control parameter and a sensor input; and modifying the control parameter online to achieve an updated parameter based on the estimating. A robotic adaptive production method includes receiving sensor input relating to robotic performance during the performance of production tasks and online optimizing a process parameter based on robotic performance during the performance of the production tasks. A robotic adaptive production method includes determining the position and/or orientation of a feature based on a learned position and/or orientation of another feature and on a geometric relationship.

Method and system for robotic adaptive production

A flexible pressing system for accepting and rejecting pressed part into a part may include a pressing apparatus configured to press components into a hole of a part and a controller programmed to receive press data for a press of at least one of the components, the press data including force, distance and time of the press, and determine whether the force is indicative of an inadequate press based on the force and distance at a specific time of the press.

Flexible pressing verification system

A nesting structure supports a differential case. The nesting structure includes a first support structure that supports the differential case. The nesting structure includes a second support structure spaced apart from the first support structure to define a support opening. The support opening receives a first shim and establishes a first orientation between the first shim and the differential case in which the first shim is non-parallel with respect to a first bearing surface of the differential case.

Structure and method of assembling a differential assembly

A press frame for a robot system includes a base, a bridge and a set of columns supporting the bridge above the base. A first robot holds a part on the base and a second robot manipulates a pressing tool to press a component into an opening. The pressing tool is backed by the bridge that opposes a reaction force resulting from pressing the component part into the part. A method of assembling components to a part by pressing the part into an opening while engaging the bridge of a reaction frame. The part is transferred to the base by a first robot that positions the part on the base. A pressing tool and a component are selected by a second robot that orients the component to be inserted in the opening. Data relating to displacement, load and time is collected by the controller.

Integrated robotic press and reaction frame

An integrated control system for a flexible pressing system may include a first robot including a gripper for manipulating a part, a second robot including a pressing tool, and a controller configured to instruct the first robot to move the part into a pressing position and to instruct the second robot to concurrently ready the pressing tool for pressing.

Flexible pressing system

A robot is used to repeatedly assemble parts during a continuous production run of parts to be assembled. There are parameters of the robot associated with the assembly. These parameters are used to assemble the parts. Simultaneously with that repeated assembly the robot parameters are optimized. The parts to be assembled have a starting position for the assembly and the simultaneous optimization of the robot assembly parameters also includes the learning of the starting position. The robot assembly parameters can be optimized in a predefined manner. The optimized parameters can then be verified and the optimized and verified robot assembly parameters may then be used in place of the parameters of the robot associated with the parts assembly along with the learned starting position.

Method and system for in-production optimization of the parameters of a robot used for assembly

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Brighton, MI, United States of America

Arnold Bell