Sappi North America, Inc.

Arbin Rajbanshi

Thomas A Waecker

Alonzo K Osgood

Paige Allison Case Pomeroy

Joseph M Fernandez

Qi Wang

Oil and grease resistant paper products include a substrate and, on at least one side of the substrate, a continuous layer of a barrier coating, the barrier coating including a binder system and a pigment. The barrier coating, when applied to the substrate and dried to form a barrier layer, provides a continuous film of the binder system.

Oil/grease resistant paper products

Oil and grease resistant paper products are disclosed that include a substrate and, on at least one side of the substrate, a continuous layer of a barrier coating, the barrier coating comprising a binder system and a pigment. The barrier coating, when applied to the substrate and dried to form a barrier layer, has a Pigment Volume Concentration (PVC) that is below a Critical Pigment Volume Concentration (CPVC) of the barrier coating, providing a continuous three-dimensional film of the binder system. In some implementations the binder system comprising a latex and a natural binder and/or the paper product further includes a topcoat disposed on a side of the barrier coating opposite the substrate.

Coating compositions, including high degree of substitution (DS), viscosity optimized starches, are disclosed for use in non-barrier paper coatings. Paper coated with the same is disclosed as well as methods of making the coating compositions and coated papers.

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Gorham, ME, United States of America

Arbin Rajbanshi