Cummins Emission Solutions Inc.

Cummins Inc.

Apoorv Kalyankar

Z Gerald Liu

Achuth Munnannur

Niklas M Schmidt

Ryan M Johnson

Jim L Alonzo

Mihai Chiruta

Roy W Detra

Randolph G Zoran

Samuel Johnson

John G Buechler

Matthew K Volmerding

Mahendra Mittapalli

Kartiki Jagtap

Pranjal Naik

David Lee Dunnuck

Stephen M Holl

Taren DeHart

Matthew L Anderson

Gaurav Hemant Pandit

George Eugene Mavroudis

Achuth Mannannur

Daniel Maciejewski

An exhaust gas aftertreatment system includes an introduction gas conduit, a dosing module, a mixer, and an outlet flange. The introduction conduit is centered on a conduit center axis. The dosing module is coupled to the introduction conduit and includes an injector. The injector is configured to provide a treatment fluid into the introduction conduit and is defined by an injection axis. The mixer is disposed within the introduction conduit and includes a mixer body. The mixer body is configured to receive exhaust gas and the treatment fluid. The outlet flange includes an outlet flange body, an outlet flange opening, and a plurality of outlet flange perforations. The outlet flange body is centered on an outlet flange center axis. The outlet flange body includes an outlet flange body inner portion and an outlet flange body outer portion. The outlet flange body inner portion is coupled to the mixer body.

Exhaust gas aftertreatment system

An aftertreatment system comprises: a housing, a SCR system disposed in the housing. A mixer is disposed upstream of the SCR system and includes: a hub, a tubular member disposed circumferentially around the hub and defining a reductant entry port, and plurality of vanes extending from the hub to the tubular member such that openings are defined between adjacent vanes. The plurality of vanes swirl the exhaust gas in a circumferential direction. A reductant injector is disposed on the housing upstream of the SCR system along a transverse axis and configured to insert a reductant into the exhaust gas flowing through the housing through the reductant entry port. The reductant is inserted at a non-zero angle with respect to the transverse axis opposite the circumferential direction to achieve virtual interception. A mixer central axis is radially offset with respect to a housing central axis of the housing.

Mixers for use in aftertreatment systems

A multi-stage mixer includes a multi-stage mixer inlet, a multi-stage mixer outlet, a first flow device, and a second flow device. The multi-stage mixer inlet is configured to receive exhaust gas. The multi-stage mixer outlet is configured to provide the exhaust gas to a catalyst. The first flow device is configured to receive the exhaust gas from the multi-stage mixer inlet and to receive reductant such that the reductant is partially mixed with the exhaust gas within the first flow device. The first flow device includes a plurality of main vanes and a plurality of main vane apertures. The plurality of main vane apertures is interspaced between the plurality of main vanes. The plurality of main vane apertures is configured to receive the exhaust gas and to cooperate with the plurality of main vanes to provide the exhaust gas from the first flow device with a swirl flow.

Systems and methods for mixing exhaust gases and reductant in an aftertreatment system

A mixing assembly for an exhaust system can include an outer body, a front plate, a back plate, a middle member, and an inner member. The outer body defines an interior volume and has a center axis. The front plate defines an upstream portion of the interior volume and the back plate defines a downstream portion of the interior volume. The middle member is positioned transverse to the center axis and defines a volume. The inner member is positioned coaxially with the middle member inside the middle member. The front plate includes inlets configured to direct exhaust to (i) a first flow path into an interior of the inner member, (ii) a second flow path into the volume of the middle member between a sidewall of the middle member and a sidewall of the inner member, and (iii) a third flow path into the interior volume of the outer body.

Body mixing decomposition reactor

Apparatus and method for mixing reductant in an exhaust gas flow using virtual interception. Embodiments include an exhaust gas and reductant mixer comprising a body, a first flow device, and a reductant entry port. The body defines an exhaust gas flow path having a central portion. The first flow device swirls the exhaust gas in a circumferential direction with respect to the gas flow path. The reductant entry port introduces the reductant into the gas flow path at a location downstream from the first flow device and in an introduction direction (1) offset from the central portion, and (2) opposite the circumferential direction.

Exhaust gas and reductant mixer for an aftertreatment system

An aftertreatment component includes an inlet connector tube, an outlet connector tube, a chamber, a flow dissipater, and a substrate. The inlet connector tube receives exhaust gasses. The chamber is between the inlet connector tube and the outlet connector tube. The flow dissipater is positioned around the inlet connector tube and within the chamber. The flow dissipater receives the exhaust gasses from the inlet connector tube and includes a plurality of perforations. The plurality of perforations defines an open area of the flow dissipater. The open area of the flow dissipater is greatest proximate to the inlet connector tube and progressively decreasing proximate to the outlet connector tube. The substrate is positioned within the chamber and receives the exhaust gasses from the flow dissipater and provides the treated exhaust gasses to the outlet connector tube. The exhaust gases are expelled through the flow dissipater via the plurality of perforations.

Systems and methods for controlling flow distribution in an aftertreatment system

An aftertreatment component's shape, entrance geometry, and/or position within an aftertreatment assembly can be modified for local and/or bulk exhaust flow control. In some implementations, a body of the aftertreatment component has a non-circular cross-section, a non-circular opening, and/or a variable face geometry. The non-circular cross-section and/or opening can be of a variety of different shapes.

Substrate shape, geometry, positioning, and/or cell density to improve aftertreatment performance

A vane swirl mixer for exhaust aftertreatment includes: a vane swirl mixer inlet; a vane swirl mixer outlet; a first flow device including: a Venturi body; a plurality of upstream vanes positioned within the Venturi body; a plurality of upstream vane apertures interspaced between the plurality of upstream vanes; a plurality of downstream vanes positioned within the Venturi body; and a plurality of downstream vane apertures interspaced between the plurality of downstream vanes. At least one of the upstream vane hub and the downstream vane hub is radially offset from a Venturi center axis, thereby causing individual ones of the plurality of vanes coupled to the radially offset vane hub to differ in their geometry.

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Madison, WI, United States of America

Apoorv Kalyankar