Air Products and Chemicals, Inc.

Anup Vasant Sane

Shailesh Pradeep Gangoli

Xiaoyi He

Mark Daniel D'Agostini

Reed Jacob Hendershot

Michael David Buzinski

Russell James Hewertson

Gregory J Buragino

Aleksandar Georgi Slavejkov

Avishek Guha

Michael J Gallagher

Jeffrey D Cole

Anandkumar Makwana

J Bruce Kenworthy

Mark Daniel D'agostini

Larry Saul Zelson

Anshu Gupta

John C Palazzolo

Kyle J Niemkiewicz

Aleksander Georgi Slavejkov

Bruce J Kenworthy

J Gregory Buragino

Russel James Hewertson

He Xiaoyi

A method for preheating metal pellets before charging into a melting furnace, wherein the pellets are transported by a conveyor belt to a chute and discharged from the chute into the melting furnace, the method including heating the pellets by direct flame impingement from two or more banks of burners, wherein the two or more banks of burners comprise an upstream bank of burners and a downstream bank of burners; and controlling the upstream bank of burners to operate oxygen-rich so as to create an oxidizing zone and the downstream bank of burners to operate fuel-rich so as to create a reducing zone.

Methods for preheating metal-containing pellets

A hydrogen injection scheme can be employed via use of one or more injectors for injecting hydrogen to help entrain local mass while also generating local turbulence that can enhance mixing with a mixture of air and fuel to facilitate enhanced lean combustion, lower peak flame temperatures of combustion, and reduce nitrous oxide (NO) emissions from the combustion of fuel. In some embodiments, the hydrogen can be injected to help transport heat released during combustion away from the injector to help avoid injector overheating as well. Different injectors can be utilized to provide a desired hydrogen injection scheme for a particular set of design and operational criteria for a gas turbine system or at least one combustion system that can be utilized in a gas turbine system.

Hydrogen injection for enhanced combustion stability in gas turbine systems

A method of melting a charge in a double-pass tilt rotary furnace having a door, including operating a first burner at a first firing rate, the first burner being mounted in a lower portion of the door and producing a first flame having a length; operating a second burner at a second firing rate, the second burner being mounted in an upper portion of the door and producing a second flame having a length, the second flame being distal from the charge relative to the first flame; in an initial phase when the solids in the charge impede the first flame, controlling the second firing rate to be greater than the first firing rate; and in an later phase after melting of the solids in the charge sufficiently that the first flame is not impeded, controlling the first firing rate to be greater than the second firing rate.

Multi-burner rotary furnace melting system and method

A combustor for a gas turbine engine having a compressor upstream of the combustor and a turbine downstream of the combustor. The combustor also includes a combustor chamber, an oxy-fuel pilot burner () centrally positioned at an end of the combustor chamber, and an air-fuel premix burner configured to at least partially premix air and fuel. The air-fuel premix burner surrounds the oxy-fuel pilot burner () in an annular configuration.

System and method of improving combustion stability in a gas turbine

A tuyere comprising an inner tube including a lower section having a first diameter, an upper section having a second diameter smaller than the first diameter, and a converging transition section having a converging angle &#x398; from 30&#xb0; to 60&#xb0; connecting the lower section to the upper section, the inner tube terminating in an inner nozzle at a downstream end of the upper section; and an outer tube surrounding the inner tube so as to create an annulus there between, the outer tube including a lower section having a third diameter larger than the first diameter, an upper section having a fourth diameter smaller than the third diameter but larger than the second diameter, and a converging transition section having connecting the lower section to the upper section, the outer tube terminating in an outer nozzle at a downstream end of the upper section.

Tuyere for a basic oxygen furnace

A system for melting a pelleted charge material including a furnace having a feed end configured to receive a solid pelleted charge material and a discharge end opposite the feed end configured to discharge a molten charge material and a slag, a conveyor configured to feed the pelleted charge material into the feed end of the furnace, at least one oxy-fuel burner positioned to direct heat into a melting zone near the feed end to heat and at least partially melt the pelleted charge material to form the molten charge material and slag, wherein the oxy-fuel burner uses an oxidant having at least 70% molecular oxygen, and at least one flue for exhausting burner combustion products from the furnace.

Oxy-fuel combustion system and method for melting a pelleted charge material

A method of operating a BOF bottom stir tuyere having an inner nozzle surrounded by an annular nozzle, including during a hot metal pour phase and a blow phase, flowing an inert gas through both nozzles; during a tap phase, initiating a flow of a first reactant through the inner nozzle and a flow of a second reactant through the annular nozzle, and ceasing the flow of inert gas through the nozzles, wherein the first and second reactants includes fuel and oxidant, respectively, or vice-versa, such that a flame forms as the fuel and oxidant exit the tuyere; during a slag splash phase, continuing the flows of fuel and oxidant to maintain the flame; and after ending the slag splash phase and commencement of another hot metal pour phase, initiating a flow of inert gas through both nozzles and ceasing the flows of the first and second reactants.

Bottom stirring tuyere and method for a basic oxygen furnace

An oxy-gaseous fuel burner () or a solid fuel burner () having an annular cavity () upstream from and proximate to an outlet plane () and a converging () or converging-diverging nozzle () located upstream from and proximal to the cavity (). The solid fuel burner () also is preferably operated so that the velocity of gas exiting a second annulus () is less than the velocity of gas exiting a central conduit ().

Solid fuel burner and method of operating

Oxygen-fuel burner with cavity-actuated mixing

An integrated sensor system for use in a furnace system including a furnace having at least one burner and two or more zones each differently affected by at least one furnace parameter regulating energy input into the furnace, including a first temperature sensor positioned to measure a first temperature in the furnace system, a second temperature sensor positioned to measure a second temperature in the furnace system; and a controller programmed to receive the first and second measured temperatures, and to adjust operation of a furnace system parameter based on a relationship between the first and second temperatures, thereby differentially regulating energy input into at least two of the zones of the furnace; wherein the relationship between the first and second temperatures is a function of one or more of a difference between the two temperatures, a ratio of the two temperatures, and a weighted average of the two temperatures.

Integrated sensor system and methods for combustion processes

A transient heating burner including at least two burner elements each including a distribution nozzle configured to flow a first fluid and an annular nozzle surrounding the distribution nozzle and configured to flow a second fluid, the burner also including a controller programmed to independently control the flow of the first fluid to each distribution nozzle such that at least one of the distribution nozzles is active and at least one of the distribution nozzles is passive, wherein flow in an active distribution nozzle is greater than an average flow to the distribution nozzles and flow in a passive distribution nozzle is less than the average flow to the distribution nozzles, wherein the first fluid contains a reactant that is one of fuel and oxidant and the second fluid contains a reactant that is the other of fuel and oxidant.

Transient heating burner and method

A method and system of controlling a melting process of copper in a copper melting furnace including measuring at least one furnace parameter, wherein the at least one furnace parameter includes one or both of a furnace temperature and a furnace exhaust oxygen concentration, calculating a first rate of change of the furnace parameter over a first time period, calculating a second rate of change of the furnace parameter over a second time period at least a portion of which occurs after the first time period, comparing the first rate of change with the second rate of change, and indicating substantial completion of a process phase in the furnace when the second rate of change deviates by a predetermined threshold percentage from the first rate of change.

System and method for control of a copper melting furnace

A selective oxy-fuel burner for mounting in a charge door of a rotary furnace, including at least two burner elements each oriented to fire into different portions of the furnace, each burner element including a selective distribution nozzle configured to flow a first reactant; and a proportional distribution nozzle configured to flow a second reactant; at least one sensor to detect one or more process parameters related to furnace operation; and a controller programmed to independently control the first reactant flow to each selective distribution nozzle based on the detected process parameters such that at least one burner element is active and at least one burner element is passive; wherein the second reactant is substantially proportionally distributed to the proportional distribution nozzles; and wherein the first reactant is one of a fuel and an oxidant and wherein the second reactant is the other of a fuel and an oxidant.

Selective oxy-fuel burner and method for a rotary furnace

An oxy-fuel boost burner for a regenerative furnace having a pair of regenerator ports configured to alternately fire into and exhaust from the furnace, including at least one burner element corresponding to each of the regenerator ports by being positioned to fire into a complimentary region of the furnace, each burner element including a selective distribution nozzle configured to flow a first reactant and a proportional distribution nozzle configured to flow a second reactant, and a controller programmed to identify which regenerator port is currently firing and which is currently exhausting and to independently control the first reactant flow to each selective distribution nozzle such that the at least one burner element corresponding to the currently firing regenerator port has a greater than average first reactant flow and the at least one burner element corresponding to the currently exhausting regenerator port as a less than average first reactant flow.

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Allentown, PA, United States of America

Anup Vasant Sane