Pennwalt Corporation

Antonio Joseph D'Angelo

Orville L Mageli

Chester Stephen Sheppard

Wilbur H McKellin

James R Kolczynski

A polyperoxyketal having at least one carboxy group--an acid, hydrocarbon ester, a metal ion, or as part of an anhydride. Illustrations are: n-Butyl .gamma.,.gamma.-bis-(t-butylperoxy) valerate and Barium .gamma.,.gamma.-bis(t-butylperoxy) valerate. These polyperoxyketals are vulcanizing agents for thermoplastic polymers such as rubber and ethylenepropylene rubber.

Polyperoxy compounds

A polyperoxyketal compound is provided having at least one carboxy group, a hydrocarbon ester. An example of this compound is n-butyl gamma,gamma-bis(t-butylperoxy)valerate. This polyperoxyketal compound is used as a vulcanizing agent for thermoplastic polymers such as rubber and ethylene-propylene rubber.

Polymers of the formula [(A.sub.n.sbsb.1 -R-D.sub.n.sbsb.2).sub.v P.sub.n.sbsb.3 ].sub.w Z.sub.n.sbsb.4 where A is a peroxy-containing group; R is a 2-4 valent aliphatic, cycloaliphatic or aromatic radical; P is a polyvalent polymeric residue; D is a carbonyl-containing connecting group; and Z is a terminal group, such polymers being useful with vinyl monomers in the formation of block and graft polymers.

Polymer from peroxy compounds containing acylating groups

A new class of compounds: R-W-R' where R and R' are identical oxy radicals containing peroxide functions such as dialkyl or diaralkyl peroxide, peroxyketal, peroxyester, or monoperoxycarbonate, and W is a carbonyl group, or carbonyl containing group, or an alkylidene or aralkylidene group, or a phosphorus containing group. Examples: Di[1,3-dimethyl-3-(t-butylperoxy)butyl] carbonate; Di[1,3-dimethyl-3-(n-butoxycarbonylperoxy)butyl] carbonate; 2,2-Bis[3,3-di(t-butylperoxy)butoxy] propane; Di[1,3-dimethyl-3-(t-butylperoxy)butyl] ethyl phosphate. They are free radical affording compounds useful in crosslinking of polyolefins and unsaturated polymers, and for the polymerization of vinyl monomers and diolefinic monomers.

Coupled peroxides

Vulcanizable compositions containing a polyperoxyketal having at least one carboxy group as an acid, hydrocarbon ester, a metal ion salt or as part of an anhydride. Illustrations are rubber or ethylene-propylene rubber containing n-butyl .gamma., .gamma.-bis(t-butylperoxy) valerate, barium .gamma., .gamma.-bis(t-butylperoxy)valerate or .gamma., .gamma.-bis(t-butylperoxy) valeric acid anhydride. Also embodied are the cross-linked compositions and methods of crosslinking.

Vulcanizable and vulcanized compositions containing polyperoxide

I. A novel class of compounds X.sub.n --R.sub.p --Y.sub.m where R is a 2-4 valence aliphatic, cycloaliphatic or aromatic radical, X is an acylating function; Y is a peroxy containing group and n and m are each equal to 1-2 and p is at least 1. Ii. a novel class of polymers [A.sub.n -(R-D.sub.n).sub.n ].sub.v -P.sub.w -Z where A is a peroxy containing group; R is a 2-4 valence aliphatic, cycloaliphatic or aromatic radical, P is a polyvalent polymeric residue; D is a carbonyl containing connecting group; Z is H, OH, NH.sub.2, NHR.sub.2, SH or R.sub.2 O group; v and w are each equal to 1-100; and n is equal to 1-2. Iii. polymers II are useful with vinyl monomers in the formation of block and graft polymers. Iv. peroxides having an acylating function are prepared by reacting at 0.degree.-80.degree. C an organic peroxide having an hydroxyl or carboxyl group with a defined acylating reactant. V. peroxides having at least one acylating function are prepared by peroxidizing a compound having at least two acylating functions as the only peroxidizable substituents.

Diacyl peroxy compounds

A new class of compounds: R--W--R' were R and R' are identical oxy radicals containing peroxide functions such as dialkyl or diaralkyl peroxide, peroxyketal, peroxyester, or monoperoxycarbonate, and W is a carbonyl group, or carbonyl containing group, or an alkylidene or aralkylidene group, or a phosphorus containing group.

A new class of compounds: R-W-R' where R and R' are identical oxy radicals containing peroxide functions such as dialkyl or diaralkyl peroxide, proxyketal, peroxyester, or monoperoxycarbonate, and W is a carbonyl group, or carbonyl containing group, or an alkylidene or aralkylidene group, or a phosphorous containing group. Examples:

Polymer crosslinking with coupled peroxides

A novel class of compounds X.sub.n --R.sub.p --Ym where R is a 2-4 valent aliphatic, cycloaliphatic or aromatic radical; X is an acylating function; Y is a peroxy containing group and n and m are each equal to 1-2 and p is at least 1.

Growing community of inventors

Buffalo, NY, United States of America

Antonio Joseph D'Angelo