Imerys Pigments, Inc.

Imerys Usa, Inc.

Meadwestvaco Corporation

Westrock Mwv, LLC

Imerys Minerals Limited

Anthony V Lyons

Robert J Pruett

Jun Yuan

David O Cummings

William L Garforth

Roger W Wygant

Gary P Fugitt

Steven G Bushhouse

Terry Clark

Daniel John Panfil

Steven M Fortier

Chinmay Peshave

James P E Jones

Jonathan Stuart Phipps

Christopher R L Golley

Bomi M Bilimoria

Christopher Nutbeem

Rajan R Iyer

William H Pope

Peter Biza

Janet Preston

David Skuse

Philip Jones

Christopher Boothby

Stacey Johnson

Marc De Sailly

Benny Hallam

Philip Coulter

Roger Wygant

Methods of treating water to promote the health of aquatic organisms are described. The method may include introducing pulverized kaolin into the water. The pulverized kaolin may have a particle size distribution such that at least 30% by weight of the particles pass through a 60 mesh screen. For example, the pulverized kaolin may be in the form of a dry powder having a ddiameter less than 300 &#x3bc;m. The pulverized kaolin may remain dispersed or suspended in the water without dispersants and/or surfactants, e.g., to reduce the amount of at least one pathogenic microorganism present in the water and/or to reduce or prevent exposure of aquatic organisms to the pathogenic microorganism(s).

Compositions and methods for treating water

A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate, wherein less than about 90% by weight and greater than about 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter (esd) less than 2 microns. The coating composition may include a thickener present in an amount ranging from about 0.1% to about 0.9% by active dry weight of the composition. A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate having a mean particle size (d50) of at least about 2.4 microns and a steepness factor of at least about 30. The coating composition may be a paper basecoat composition or a paperboard basecoat composition. A paper or paperboard product may include the coating composition on at least one surface of the paper product or paperboard product.

Coating composition and coated paper and coated paperboard

A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate, wherein less than about 90% by weight and greater than about 60% by weight of particles of the calcium carbonate have an equivalent spherical diameter (esd) less than 2 microns. The coating composition may include a thickener present in an amount ranging from about 0.1% to about 0.9% by active dry weight of the composition. A coating composition may include kaolin having a shape factor less than about 70 and calcium carbonate having a mean particle size (d) of at least about 2.4 microns and a steepness factor of at least about 30. The coating composition may be a paper basecoat composition or a paperboard basecoat composition. A paper or paperboard product may include the coating composition on at least one surface of the paper product or paperboard product.

A basecoat including a pigment blend including a calcined clay component and a hyper-platy clay component, wherein the hyper-platy clay component has a shape factor of at least about 40:1, and wherein the pigment blend has a sediment void volume of at least about 50 percent.

Basecoat and associated paperboard structure including a pigment blend of hyper-platy clay and calcined clay

A basecoat including a pigment blend, the pigment blend including at least a calcined clay and a hyper-platy clay, the hyper-platy clay having a shape factor of at least about 40:1.

The present invention relates to a kaolin composition having improved physical properties, for example, for use in the production of paper products. The composition can comprise kaolin having a shape factor of at least about 20. The kaolin can have a particle size distribution such that at least about 94% by weight of the kaolin can have an esd of less than about 2 &#x3bc;m and/or at least about 80% by weight of the kaolin can have an esd of less than 1 &#x3bc;m. The amount of the kaolin having an esd of less than about 0.25 &#x3bc;m can range from about 25% to about 60% by weight. The Hercules viscosity of the kaolin product is less than 4000 rpm at 18 dynes at 63% solids and less than 1500 rpm at 18 dynes at 69% solids when measured using the 'A' bob. The present invention also relates to an improved method for making the kaolin product from sedimentary kaolin.

Fine platy kaolin composition

The present invention relates to a high surface area product and its production from solid-containing material, such as waste effluent from a paper-treating plant. The high surface area product comprises calcium carbonate, and is useful as a coefficient of friction control filler for newsprint.

High surface area incineration product

Paper coating composition comprising an engineered kaolin pigment containing stacks and platelets of unground coarse particles where greater than 96% by weight is less than 5 microns, of which some kaolinite books or stacks are concentrated in the greater than 1 micron size fraction; 88% to 95% by weight is less than 2 microns; 65% to 85% by weight is less than 1 micron; and 15% to 25% by weight is less than 0.25 micron. A first embodiment comprises particles with a shape factor Ad between 7 and 9 which represents a significant number of stacks and some platelets. A second embodiment comprises particles with a shape factor of 11 or 12 which represents the presence of some stacks with a majority of platelets. The kaolin clay pigments form clay-water slurries of 69% solids or greater. As a coating, the composition gives a G. E. brightness between 88 and 94. The engineered pigment is processed so that the desired shape factor is met, which shape factor is equated to the aspect ratio or morphology of the pigment.

Engineered kaolin pigment composition for paper coating

A kaolin clay pigment comprises a coarse kaolin clay or a blend of a coarse kaolin clay with a fine kaolin clay. The coarse kaolin clay is a delaminated and defined pigment product with an overall shape factor greater than about 12. If the coarse kaolin clay is fluid at about 65% to about 75% solids, then it is used by itself as the kaolin pigment. If it is not fluid, it is blended with a fine kaolin clay in amounts ranging from about 0.1% to about 30.0% by weight of the blend. The coarse kaolin clay fraction has a Hinckley Crystallinity Index greater than about 0.6 and the fine kaolin clay has a Hinckley Crystallinity Index less than about 0.5. The pigment has a G.E. brightness of about 90.5 and a particle size distribution such that at least about 90% by weight of the particles has an e.s.d. less than about 2 &mgr;m and about 30% by weight of the particles has an e.s.d. less than about 0.25 microns. At about 65% to about 75% solids, the Hercules viscosity is greater than 250 rpm at about 18 dynes and when used in a coating formulation, exhibits improved sheet brightness, sheet gloss, sheet opacity and print gloss.

Kaolin clay pigment for paper coating and method for producing same

Paper coating composition comprising an engineered kaolin pigment containing stacks and platelets of unground coarse particles where greater than 96% by weight is less than 5 microns, of which some kaolinite books or stacks are concentrated in the greater than 1 micron size fraction; 88% to 95% by weight is less than 2 microns; 65% to 85% by weight is less than 1 micron; and 15% to 25% by weight is less than 0.25 micron. A first embodiment comprises particles with a shape factor between 7 and 9 which represents a significant number of stacks and some platelets. A second embodiment comprises particles with a shape factor of 11 or 12 which represents the presence of some stacks with a majority of platelets. The kaolin clay pigments form clay-water slurries of 69% solids or greater. As a coating, the composition gives a G.E. brightness between 88 and 94. The engineered pigment is processed so that the desired shape factor is met, which shape factor is equated to the aspect ratio or morphology of the pigment.

Growing community of inventors

Macon, GA, United States of America

Anthony V Lyons