Milliken + Co

Anthony S Brandon

Ryan W Johnson

James A Renninger

Michael Tompkins

Shulong Li

Frank Mark Pitman

A process for forming a fiber reinforced core panel which is able to be contoured includes the following steps. First, slice a sheet of a low density material a plurality of times in a first direction of the sheet on at least one side, where the slices extend through only a portion of the thickness of the sheet, then divide the sheet in the second direction of the sheet into a series of low density strips having at least three faces (major face, a first edge face, a second edge face, and optionally a minor face) where the slices in the sheet form a series of cuts in the major or minor face of the low density strips. Next, arrange the series of low density strips to form a core panel and thread a continuous fibrous reinforcement sheet through the low density strips such that the fibrous reinforcement sheet is disposed between adjacent strips and adjacent to the major or minor faces of the low density strips.

Process for forming a fiber reinforced core panel able to be contoured

A method and apparatus for combining elongated strips is provided. The strips are wrapped with a flexible material that may include a reinforcement layer and other layers such as adhesives whereby the strips can be bonded to one another. Additionally, layers of e.g., a stabilizing material may be added to one or both sides of the intermediate formed by the elongated strips and flexible material. The stabilizing material can be e.g., layers of a scrim and/or one or more layers of material that are impregnated with a resin to add strength to the intermediate.

Method and apparatus for combining elongated strips

A fiber reinforced core panel having a first side and an opposing second side. The core panel contains a series of adjacent low density strips having at least three faces and having a length to width aspect ratio of at least 5:1. The longitudinal axis of the low density strips are substantially parallel and the cross-section of each strip has a major face, a first edge face, and a second edge face. The major face of each strip is disposed within the first or second side of the core panel and the major face of each strip is disposed within an opposite face of the core panel than the major face of the adjacent strips. The core panel also contains a continuous fibrous reinforcement sheet which is threaded through the low density strips such that the fibrous reinforcement sheet is disposed between adjacent strips and adjacent to the major faces of the low density strips. The reinforcement sheet forms at least about sixty five percent (65%) of the surface area of the first side of the core panel and at least about sixty five percent (65%) of the surface area of the second side of the core panel.

Method of making a fiber reinforced core panel

A fiber reinforced core panel having natural contour contains a series of adjacent low density strips where the longitudinal axes of the low density strips are substantially parallel. The major face of each strip is disposed within the first or second side of the core panel. The core panel also contains a continuous fibrous reinforcement sheet which is threaded through the low density strips such that the fibrous reinforcement sheet is disposed between adjacent strips and adjacent to the major faces of the low density strips. The fiber reinforced core panel contains a natural contour in the direction perpendicular to the longitudinal axes of the low density strips, a natural contour in the direction parallel to the longitudinal axes of the low density strips, or a natural contour in both the directions parallel and perpendicular to the longitudinal axes of the low density strips.

Fiber reinforced core panel having natural contour

Fiber reinforced core panel

A textile substrate is treated with a composition having a dye fixing agent and an ink receiving agent, for the subsequent printing with an ink jet printer. The dye fixing agent includes a reactive amino compound, and the ink receiving agent comprises inorganic particles. A resin binder can also be used where the dye fixing agent does not provide an adequate bond to the textile substrate.

Growing community of inventors

Moore, SC, United States of America

Anthony S Brandon