National Research Development Corporation

Anthony K Powell

Ian MacMillan Ward

Gordon Craggs

A process for the solid phase deformation of orientable, semi-crystalline, thermoplastic, polymeric material, in particular polyethylene, is provided in which an improvement of the mechanical properties of the polyethylene is achieved. The process for producing a product from linear polyethylene includes forming a workpiece which is to be extruded in the solid phase by consolidating a mass of solid particulate linear polyethylene under heat and pressure. The resulting workpiece is subjected to heat treatment under pressure to cause the polyethylene to crystallize in an extended chain morphology and to have a melting point of at least 139.5.degree. C. and a density of at least 0.98 g/cm.sup.3. Thereafter the workpiece of polyethylene is deformed in the solid phase to provide a polyethylene product by, for example, passage through a die, the workpiece being subjected to a deformation extrusion ratio of at least 3 and preferably 3 to 25. The process in accordance with the invention allows more efficient processing of linear polyethylene having a weight average molecular weight of greater than 350,000 than had hitherto been possible.

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West Lothian, United Kingdom

Anthony K Powell