Hutchinson Technology Corporation

Other

Anthony J Liberko

Mark A Miller

Jeffry S Bennin

Raymond R Wolter

Craig A Leabch

Todd W Boucher

Larry C Webb, Jr

Stevenson J Marek

Steven R Lagergren

Raymond A Loehlein

Karupanan Supramaniam

Robert J Matz

Gabriel M Montes

Arthur R Zingher

A switchable shunt has an insulating layer separating conductive lead and spring metal layers. The shunt includes a base region formed on the spring metal layer, one or more arms formed in the conductive lead layer and at least one of the insulating and spring metal layers, one or more pad regions electrically coupled to an arm and formed in at least the conductive lead layer, and one or more gaps. Each arm extends through a gap and is resiliently biased toward a shunted state with the pad region in electrical contact with the base region. The shunt is movable to an electrically open state where the pad and base regions are electrically isolated. A method of making the shunt includes etching the shunt from laminated material and pushing the arm and pad through the gap. The shunt may be operated by applying a force to the arm.

Method of making switchable shunts for integrated lead suspensions

Method of operating switchable shunts for integrated lead suspensions

A method of forming a flexure for an integrated lead head suspension with a metal spring layer, a conductive lead layer and an insulator layer between the metal spring layer and the conductive lead layer. The method includes forming insulator suspended portions on a lower surface of the conductive lead layer and further includes forming insulator spring arm portions on an upper surface of the metal spring layer adjacent to the insulator suspended portions.

Method of making integrated lead suspension flexure with balanced parallel leads for insulator layer hygrothermal compensation

Switchable shunts for integrated lead suspensions

A flexure for an integrated lead head suspension comprising a metal spring layer having a metal base region, a metal head bonding platform, and one or more metal spring arms connecting the metal head bonding platform to the metal base region for flexure motion. The flexure also includes a conductive lead layer having lead base region portions extending over the metal base region and lead suspended portions spaced from and adjacent to at least one of the metal spring arms. The flexure further includes an insulator layer between the metal spring layer and the conductive lead layer that has insulator base region portions for bonding the lead base region portions to and insulating the lead base region portions from the metal base region. The insulator layer also has insulator suspended portions on a lower surface of the lead suspended portions and insulator spring arm portions on an upper surface of the metal spring arms adjacent to the lead suspended portions. A first curvature is induced on each insulator suspended portion and a second curvature is induced on each insulator spring arm portion when the insulator layer undergoes volumetric variations. The direction of the second curvature generally opposes the direction of the first curvature, and the second curvature in the insulator suspended portions compensates for the first curvature in the insulator spring arm portions.

Integrated lead suspension flexure with balanced parallel leads for insulator layer hygrothermal compensation

An integrated lead suspension flexure including a metal spring layer having a metal base region, a metal head bonding platform, and one or more metal spring arms connecting the metal head bonding platform to the metal base region for flexure motion. The flexure also includes a conductive lead layer having a surface facing the metal spring layer and extending between the metal base region and the metal head bonding platform. The conductive lead layer has lead base region portions extending over the metal base region, lead metal-backed arm portions extending over the metal spring arms, and lead suspended portions extending from at least one of the lead metal-backed arm portions. The flexure further includes a hygroscopic insulator layer between the metal spring layer and the conductive lead layer having insulator base region portions for bonding the lead base region portions to and insulating the lead base region portions from the metal base region, insulator metal-backed arm portions for bonding the lead metal-backed arm portions to and insulating the lead metal-backed arm portions from the metal spring arms, and insulator suspended portions on the lower surface of the lead suspended portions. A first curvature is induced on each insulator metal-backed arm portion and a second curvature is induced on each insulator suspended portion when the insulator layer undergoes volumetric variations. The insulator metal-backed arm portions and insulator suspended portions have a serial arrangement so that the direction of the first curvature opposes the direction of the second curvature.

Integrated lead suspension flexure with serially arranged metal-backed

A thin sheet of metal is patterned, folded, and joined to produce an array of compression springs, each of which exhibits constant force characteristics over a useful range of deflections to allow the array to apply nearly constant specified forces to closely spaced items which may be of varying size or height. As the springs are loaded from a relaxed state, the rate of force increase per unit of increased deflection is initially high, tapering off to nearly zero force increase with subsequent increases in deflection. This region of minimal force increase per unit of increased deflection (i.e. a 'near constant force' band) extends over a useful range of deflections. The springs are self guiding and balanced, producing no lateral force on a perpendicularly applied load.

Printed-circuit-like array of springs with non-linear force vs deflection

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Hutchinson, MN, United States of America

Anthony J Liberko