Itt Manufacturing Enterprises, Inc.

Anthony E Stavale

Nicolas W Ganzon

Daniel J Kernan

Robert Semidey

Eugene P Sabini

Brian S Verdehem

Techniques are provided for protecting a twin screw positive displacement pump, that include a signal processor that receives signaling containing information about power, torque, speed, viscosity and specific gravity related to the operation of the twin screw positive displacement pump; and determines whether to enter an enhanced pump protection mode for the twin screw positive displacement pump based on a relationship between an actual corrected tune ratio and a tuned ratio set point (Tune Ratio SP). In operation, the signal processor determines if the actual corrected tune ratio is&#x3c;=the actual corrected tune ratio set point (Tune Ratio SP), and if so, then enters the enhanced pump protection mode, else continues to use a basic pump protection mode, and also determines the actual corrected tune ratio based on a ratio of an actual corrected torque (TAcorr) divided by a tuned corrected torque (TTcorr) at a specific operating speed.

Method for twin screw positive displacement pump protection

Techniques are provided for tuning a twin screw positive displacement pump having a signal processor with a signal processor to receive signaling containing information about actual pump performance data for actual rated conditions captured during a tuning function related to the operation of a twin screw positive displacement pump; and determine corrected pump performance data to operate the rotary positive displacement pump by compensating pump performance data being used for operating the twin screw positive displacement pump based at least partly on the actual pump performance data for the actual rated conditions captured during the tuning function. The corrected pump performance data includes corrected published pump performance data having a corrected published rated power and slip factor, and the actual pump performance data contains information about actual power, specific gravity and viscosity related to the operation of the twin screw positive displacement pump and received from a pump controller or controlling device, including a variable frequency drive.

Method of determining pump flow in twin screw positive displacement pumps

Apparatus is provided featuring a signal processor or processing module configured at least to: receive signaling containing information about system energy consumption related to multiple pump combinations running in a multiple pump system; and determine whether to stage or de-stage a pump in the multiple pump system, based at least partly on the signaling received. The signal processor or processing module is configured to provide corresponding signaling containing information about whether to stage or de-stage the pump in the multiple pump system, and to implement control logic or a control logic algorithm based at least partly on the system energy consumption taking the form of specific energy that is a measure of energy used per unit mass for the multiple pump combinations running in the multiple pump system.

Optimized technique for staging and de-staging pumps in a multiple pump system

Techniques are provided for protecting a rotary positive displacement pump, e.g., using a signal processor that receives signaling containing information about power, torque, speed, viscosity and specific gravity related to the operation of a pump; and determines whether to enter an enhanced pump protection mode for the rotary positive displacement pump based at least partly on a relationship between an actual corrected tune ratio and a tuned ratio set point (Tune Ratio SP). The signal processor may determine if the actual corrected tune ratio is less than or equal to the actual corrected tune ratio set point (Tune Ratio SP), and if so, then to enter the enhanced pump protection mode, else continues to use a basic pump protection mode, and also determines the actual corrected tune ratio based upon a ratio of an actual corrected power (PAcorr) divided by a tuned corrected power (PTcorr) at a specific operating speed.

Method for rotary positive displacement pump protection

Techniques are provided for tuning a rotary positive displacement pump. The techniques include apparatus featuring a signal processor configured to the present invention may take the form of apparatus comprising a signal processor that may be configured to receive signaling containing information about actual pump performance data related to the operation of a rotary positive displacement pump; and determine corrected published pump performance data to operate the rotary positive displacement pump by compensating published pump performance data based at least partly on the actual pump performance data. The corrected published pump performance data may include a corrected published rated power, flow and slip factor, and the actual pump performance data contains information about actual power, specific gravity and viscosity related to the operation of the rotary positive displacement pump and received from a pump controller or controlling device, including a variable frequency drive.

Method of determining pump flow in rotary positive displacement pumps

The present invention provides protection for centrifugal pumps while differentiating between dangerous operating conditions (e.g. dry running, minimum flow and runout) and/or conditions where transient conditions (e.g. closed valve operation) may occur and the protection can be revoked once the condition clears. The methodology utilizes a calculated flow value which can be mathematically determined from a calibrated closed valve power vs speed curve and/or various pump and motor parameters such as speed, torque, power and/or differential pressure or from calibrated flow curves stored in the evaluation device. The calculated flow value is then compared to threshold values of flow associated with these adverse operating conditions.

Method and apparatus for pump protection without the use of traditional sensors

A technique for determining pump flow without using traditional sensors features steps and modules for creating a calibrated power curve at closed valve conditions at several speeds; calculating coefficients from a normalized power curve based on a pump's power ratio; and solving a polynomial power equation for flow at the current operating point. The calibrated power curve may be created by increasing the speed of the pump from a minimum speed to a maximum speed and operating the pump with a closed discharge valve. This data is used to correct published performance for shutoff power and best efficiency point power at rated speed in order to determine the pump's power ratio. It is also used to accurately determine closed valve power at the current operating speed. The pump's power ratio is determined by the equation: P=P/P. The polynomial power equation may, for example, include a 3rd order polynomial equation developed using coefficients from the normalized power versus flow curve, and corrections may be made for speed, hydraulic efficiency and specific gravity in the polynomial power equation. Complex roots may be determined to solve the 3rd order polynomial equation using either Muller's method or some other suitable method, and the calculated actual flow may be determined for a specific operating point.

Method for determining pump flow without the use of traditional sensors

The present invention provides an algorithm that utilizes flow reference data which can be mathematically determined as a function of various pump and motor parameters such as speed, torque or power or from calibrated flow curves stored in an evaluation device, or from an external flow reference such as a flowmeter. Once the PID control valve has reached its steady state condition a calculated flow value is captured and compared to the current flow value obtained after the variable frequency drive has decreased in frequency (speed). The valve position is optimized just prior to the speed threshold where the flow condition of the algorithm is no longer true.

Method for optimizing valve position and pump speed in a PID control valve system without the use of external signals

A method and apparatus are provided for controlling the operation of a pump, such as a centrifugal pump, featuring steps of either adjusting the operation of the pump, or issues a warning to a user of the pump of an undesirable operating condition, or both, based on a comparison of an actual torque value and a corrected torque value either alone or in combination with a further step of compensating the corrected torque value based on a mechanical power offset correction. The corrected torque value may include a Best Efficiency Point (BEP) torque value and may also be compensated for based on at least the current operating speed of the pump. The pump has a controller for performing the steps of the method. The controller can compensate the corrected torque value based on the square of the speed change of the pump. The comparison may include a ratio of the actual torque value to the corrected torque value.

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Victor, NY, United States of America

Anthony E Stavale