Babcock & Wilcox Power Generation Group, Inc.

The Babcock & Wilcox Company

Anthony A Silva

Bryan J Jankura

Edward J Campobenedetto

Jeb W Gayheart

Eric M Warren

An integrated sorbent injection, heat recovery, and flue gas desulfurization system is disclosed. A dry sorbent is injected into the flue gas upstream of the air heater. This reduces the acid dew point temperature, permitting additional heat energy to be captured when the flue gas passes through the air heater. The flue gas then passes through a desulfurization unit and through a baghouse, where solids are captured. The capture of additional heat energy permits the overall boiler efficiency to be increased while safely operating at a lower flue gas temperature. The integrated system consumes no greater quantity of sorbent than conventional methods but provides the benefit of improved plant heat rate.

Integrated sorbent injection and flue gas desulfurization system

Methods of reducing emissions levels during steady-state conditions are disclosed for use with a dry scrubber desulfurization system. A dry calcium hydroxide powder is injected into the gas flowpath and watered in the spray dryer absorber. The resulting slurry is then deposited on the filter bags in the baghouse. This can be done at lower temperatures than the spray dryer absorber would otherwise be operable, enabling desulfurization to occur earlier in the combustion process, particularly during startup of a cold boiler at ambient temperature. The operation of the boiler can also be backed up, made up, trimmed, or augmented depending on various operating scenarios.

Dry sorbent injection during steady-state conditions in dry scrubber

Methods of reducing emissions levels during upset periods such as startup are disclosed for use with a dry scrubber desulfurization system. A dry calcium hydroxide powder is injected into the gas flowpath and hydrated in the spray dryer absorber. The resulting hydrated powder is then deposited on the filter bags in the baghouse. This can be done at lower temperatures than the spray dryer absorber would otherwise be operable, enabling desulfurization to occur earlier in the combustion process, such as during startup of a cold combustion system at ambient temperature. The operation of the combustion system can also be backed up, made up, trimmed, or augmented depending on various operating scenarios.

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Wadsworth, OH, United States of America

Anthony A Silva