Sabic Global Technologies B.v.

Ecolab USA Inc.

Anthoni Van Zijl

Lara Galan-Sanchez

Nicolas Goyheneix

Safa Farajzadeh Bibalan

Johan Pastwa

Christoph Roosen

Jerome Vachon

Fabrice Cuoq

Steven Leen

Theodore C Arnst

Russell P Watson

Theodore Arnst

Andrew R Neilson

Kuldeep Wadhwa

Javier Florencio

Carlo Geijselaers

Roy Van Lier

Ian Robson

Theo Van Der Kort

Bhaskar R Aluri

Bhaskar Aluri

Russell Watson

A process for the production of ethylene-based polymers from waste plastics feedstocks includes the steps in this order of: providing a hydrocarbon stream A obtained by treatment of a waste plastics feedstock; providing a hydrocarbon stream B; supplying a feed C including a fraction of the hydrocarbon stream A and a fraction of the hydrocarbon stream B to a thermal cracker furnace having cracking coil(s); performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; supplying the cracked hydrocarbon stream D to a separation unit to obtain a product stream E containing ethylene; supplying the product stream E to a polymerisation reactor; and performing a polymerisation reaction to obtain an ethylene-based polymer; wherein in step (d): the coil outlet temperature is ≥800 and ≤870° C.; and the weight ratio of steam to feed C is >0.3 and <0.8.

Process for the preparation of polyethylenes from waste plastic feedstocks

The present invention relates to a process for the production of ethylene-based polymers from waste plastics feedstocks comprising the steps in this order of: (a) providing a hydrocarbon stream A obtained by hydrotreatment of a pyrolysis oil produced from a waste plastics feedstock; (b) optionally providing a hydrocarbon stream B; (c) supplying a feed C comprising a fraction of the hydrocarbon stream A and optionally a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); (d) performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; (e) supplying the cracked hydrocarbon stream D to a separation unit; (f) performing a separation operation in the separation unit to obtain a product stream E comprising ethylene; (g) supplying the product stream E to a polymerisation reactor; and (h) performing a polymerisation reaction in the polymerisation reactor to obtain an ethylene-based polymer; wherein in step (d): ⋅ · the coil outlet temperature is 2: 800 and:::; 870° C., preferably 2: 820 and:::; 870° C.; and ⋅ · the weight ratio of steam to feed C is >0.3 and <0.8.

The present invention relates to a process for the production of polymers from waste plastics feedstocks comprising the steps in this order of: (a) providing a hydrocarbon stream A obtained by treatment of a waste plastics feedstock; (b) optionally providing a hydrocarbon stream B; (c) supplying a feed C comprising a fraction of the hydrocarbon stream A and a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); (d) performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; (e) supplying the cracked hydrocarbon stream D to a separation unit; (f) performing a separation operation in the separation unit to obtain a product stream E comprising a monomer; (g) supplying the product stream E to a polymerisation reactor; and (h) performing a polymerisation reaction in the polymerisation reactor to obtain an polymer. The process of the present invention allows for optimisation of the quantity of waste plastic material that finds its way back into a polymer that is produced as outcome of the process.

Process for the preparation of polymers from waste plastic feedstocks

The present invention relates to a process for the production of propylene-based polymers from waste plastics feedstocks comprising the steps in this order of: (a) providing a hydrocarbon stream A obtained by treatment of a waste plastics feedstock; (b) providing a hydrocarbon stream B; (c) supplying a feed C comprising a fraction of the hydrocarbon stream A and a fraction of the hydrocarbon stream B to a thermal cracker furnace comprising cracking coil(s); (d) performing a thermal cracking operation in the presence of steam to obtain a cracked hydrocarbon stream D; (e) supplying the cracked hydrocarbon stream D to a separation unit; (f) performing a separation operation in the separation unit to obtain a product stream E comprising propylene; (g) supplying the product stream E to a polymerisation reactor; and (h) performing a polymerisation reaction in the polymerisation reactor to obtain an propylene-based polymer; wherein in step (d): &#x2022;&#x22c5; the coil outlet temperature is 2:: 800 and:::; 850&#xb0; C., preferably 2:: 805 and:::; 835&#xb0; C.; and &#x2022;&#x22c5; the weight ratio of steam to feed C is &#x3e;0.3 and &#x3c;0.8.

Process for the preparation of polypropylenes from waste plastic feedstocks

Disclosed herein are methods for reducing fouling caused by process water present within a water recycling loop of a pyrolysis plant. Fouling is caused by phase separation and accumulation of materials from the process water on equipment surfaces. The method includes applying a total of about 5 ppm to 500 ppm total of a first polymerization inhibitor and second polymerization inhibitor to the process water to form a treated process water, wherein the first polymerization inhibitor has a pygas-water partition coefficient of about 0.0001 to 9 and the second polymerization inhibitor has a pygas-water partition coefficient of about 1000 to 50,000.

Method to inhibit polymerization in a process water

The presently disclosed subject matter provides a method for inhibiting the formation of popcorn polymer in the vapor phase of a butadiene extraction/purification system. In a non-limiting embodiment, a method for inhibiting the formation of popcorn polymer includes injecting nitric oxide into the upper portion, i.e., headspace of a butadiene distillation column.

Methods for using nitric oxide to inhibit popcorn polymerization during butadiene processing

Disclosed herein are methods for reducing fouling caused by process water present within a water recycling loop of a pyrolysis plant. The process water includes water, a pygas, and in some cases pygas byproducts. Fouling is caused by phase separation and accumulation of materials from the process water on equipment surfaces. The method includes applying a total of about 5 ppm to 500 ppm of one or more antifouling polymers to the process water to form a treated process water. The one or more antifouling polymers are selected from the group consisting of copolymers of unsaturated fatty acids, primary diamines, and acrylic acid; copolymers of methacrylamidopropyl trimethylammonium chloride with acrylic acid and/or acrylamide; copolymers of ethylene glycol and propylene glycol; and blends of two or more thereof.

Method to disperse byproducts formed in dilution steam systems

Disclosed herein are methods for resolving emulsions formed from oils present in quench waters of ethylene manufacturing operations. The methods include adding a cationic oligomer to the base of a water quench tower having an emulsion formed therein, and collecting a water phase therefrom. The water phase can be applied to a water recycling loop within the manufacturing facility.

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Geleen, Netherlands

Anthoni Van Zijl