Basf Corporation

Ann S Johnson

Phillip E Wilson

David B Ledford

Randall A Sferrazza

Larry D Henderson

Lewis W Davis, Jr

David M Waddington

John A Kilpatrick

Processes and apparatus are provided whereby the morphology of bulked continuous filament (BCF) yarns can be variably controlled. More specifically, according to the present invention, the BCF yarn is melt-spun, drawn and textured, most preferably in a one-step spin-draw-texture (SDT) process, wherein prior to texturing, the yarn is subjected to a differential temperature condition. Most preferably, such differential temperature condition is accomplished using the duo rolls employed in drawing the BCF, such that one of the rolls is maintained at a greater temperature as compared to the other of the rolls. Most preferably, it is the upstream-most roll (relative to the general conveyance path of the filament toward the texturizer) which is the hotter of the duo rolls.

Processes and systems for making synthetic bulked continuous filament yarns

A laboratory-scale device for assisting in the simulation of heat setting conditions includes a pair of laterally spaced-apart flexible heat-resistant cords (e.g., formed of aramid fibers) tensioned between forward and rearward rigid cross-support bars. At least one rigid tensioning bar is provided parallel to the support cords and extending between the cross-support bars so as to maintain the desired tension on the flexible heat-resistant cords. The tensioning bar thus allows for manual or automated lateral winding of the synthetic heat-settable fibers or yarns about the spaced-apart heat-resistant cords during preparation of the device for a laboratory test run. The tensioning bar may thereafter be removed once the device has been secured in position with the laboratory heat-setting oven. In such a manner, therefore, various effects on heat-setting conditions simulating can be investigated.

Laboratory device to assist in the simulation of synthetic fiber

Growing community of inventors

Central, SC, United States of America

Ann S Johnson