Gm Global Technolgoy Operations, Inc.

Anita Luong

Yeh-Hung Lai

Andrew Paul Nowak

Jeffrey Allan Rock

Steven G Goebel

Siguang Xu

Liang Xi

Xi Yang

A microseal for a metal bead seal joint includes a substantially horizontal surface, first and second substantially vertical surfaces disposed on opposite ends of the substantially horizontal surface, and a contoured surface operatively configured to adhere to a portion of a metal bead. The contoured surface may be disposed opposite the substantially horizontal surface and may be integral to the first and second substantially vertical surfaces. The substantially horizontal surface may be operatively configured to substantially maintain its horizontal surface orientation in both a compression state and a non-compression state.

Fuel cell microseal and a method of manufacture thereof

A composition with latent adhesion, fuel cell stack with a bipolar plate assembly with latent adhesion and a method of assembling a fuel cell stack with a seal that has latent adhesion such that reactant or coolant leakage through the seal is reduced. Bipolar plates within the stack include reactant channels and coolant channels that are fluidly coupled to inlet and outlet flowpaths, all of which are formed within a coolant-engaging or reactant-engaging surface of the plate. One or more thin or low aspect-ratio seals are formed on a metal bead that is integrally formed on a surface of the plate and is used to help reduce leakage by maintaining fluid isolation of the reactants and coolant as they flow through their respective channels and flowpaths that are defined between adjacently placed plates. By proper formulation of the precursor materials that make up the seal, the activation of the adhesive bond formed between the seal and an adjacent surface within the fuel cell can be delayed to allow ample time to aligned and compressively join the cell assemblies in a stack housing. This in turn improves the ability of the seal and its adjacent surface to avoid seal damage and concomitant reactant or coolant leakage.

Seal material with latent adhesive properties and a method of sealing fuel cell components with same

A fuel cell stack with a bipolar plate assembly and a method of assembling a fuel cell stack such that reactant or coolant leakage is reduced. Bipolar plates within the system include reactant channels and coolant channels that are fluidly coupled to inlet and outlet flowpaths, all of which are formed within a coolant-engaging or reactant-engaging surface of the plate. One or more thin or low aspect-ratio microseals are also formed on a metal bead that is integrally-formed on a surface of the plate and is used to help reduce leakage by maintaining fluid isolation of the reactants and coolant as they flow through their respective channels and flowpaths that are defined between adjacently-placed plates. By delaying the activation of the adhesive bond formed between the microseal and an adjacent surface within the fuel cell until after the aligned cell assemblies have been compressively supported in a stack housing, the ability of the microseal and its adjacent surface to avoid reactant or coolant leakage is enhanced.

Robust fuel cell stack sealing materials and methods using thin elastomeric seals

A method for forming seals in a fuel cell stack includes a step of screen printing a first sealing layer on a first flow field plate. The first sealing layer defines a first pattern and has a first predetermined sealing layer thickness. A multilayer seal is formed by screen printing a second sealing layer over the first sealing layer. The second sealing layer defines a second pattern and has a second predetermined sealing layer thickness. A third sealing layer is screen printed over a first side of a second flow field plate and has a third predetermined sealing layer thickness. A fourth sealing layer is screen printed over a second side of the second flow field plate having a fourth predetermined sealing layer thickness. The first flow field plate and the second flow field plate are combined to form flow channels for guiding reactants a fuel cell catalyst layers.

Growing community of inventors

Ann Arbor, MI, United States of America

Anita Luong