Caterpillar Inc.

Progress Rail Services Corporation

Andrew William Black

Keith R Folken

Stephen C Nofsinger

Edward M Schroeder

Michael Allen Dvorsky

David Lee Zwetz, Ii

Julie Lynn Boley

James Dean McBurney

Matthew J Meinhart

Roy Christopher Fonseca

Ronald C Gayles

Jeffrey Holt Wright

Josenia Yuen-Sai Gerdes

A method for controlling a genset system is provided. The method includes recognizing a communication failure between one or more gensets of a plurality of gensets and a control system and determining an operating state of each of the one or more gensets prior to the communication failure. The method further includes operating the genset system, upon communication failure, according to a load control scheme. The load control scheme includes determining an available power of the genset system based on the determined operating state of each of the one or more gensets and coupling one or more loads to the genset system based on the available power.

Method for controlling a genset system

A method of controlling a plurality of gensets during a failsafe condition is provided. The method may include operating one or more of the gensets according to a modified isochronous control scheme, and operating a remainder of the gensets according an adaptive droop control scheme. The modified isochronous control scheme may include varying the frequency of each isochronous genset with respect to load for lower-range loads and upper-range loads, and maintaining the frequency of each isochronous genset at nominal frequencies for mid-range loads. The adaptive droop control scheme may include adjusting the frequency of each droop genset to match the frequency of the isochronous gensets, and varying the load of each droop genset with respect to frequency for lower-range loads and upper-range loads.

Generator set adaptive droop control method

A method of operating a power system is provided, the power system having power-system controls. The method may include automatically setting a priority ranking for a plurality of generator units of the power system with the power-system controls based at least in part on an operating parameter of each generator unit indicative of a quantity of work done by the generator unit. The method may also include automatically controlling which of the generator units run with the power-system controls based at least in part on the priority ranking of the generator units.

Power system with multiple generator units

A method of operating a power system is provided. The power system may have a plurality of generator sets and a power line. The method may include commanding a plurality of the generator sets that are disconnected from the power line to start generating electricity. The method may also include supplying to a control device acting as a coordinating control unit information about the operating state of each of the plurality of generator sets commanded to start generating electricity. Additionally, the method may include determining with the coordinating control unit which of the plurality of generator sets has become ready to supply electricity to the power line first. The method may also include initiating supply of electricity to the power line by first connecting to the power line the generator set that the coordinating control unit has determined to be the first ready to supply electricity.

Power system with multiple generator sets

A method of setting up a genset system for operation includes selecting one of a plurality of different sensors to monitor an operating parameter of a genset system, and coupling the selected sensor with a data processor of the genset system. The method further includes configuring the data processor for processing inputs from the selected sensor, for example an optional replacement sensor, by entering custom sensor calibration data for the selected sensor and recording the custom sensor calibration data on at least one computer writable medium of a control system for the genset system. A genset system includes a combustion engine, a generator, a set of standard sensors, and a control system. The control system includes a data processor configured to receive and process inputs from custom sensors, and includes a computer writable medium for storing custom sensor calibration data.

Custom configuration strategy for on-package genset controllers

Growing community of inventors

Peoria, IL, United States of America

Andrew William Black