Tpi Technology Inc.

Scrimp Systems, LLC

Andrew P Perrella

Rikard Karl Haraldsson

George C Tunis, Iii

Everett A Pearson

William H Seemann, Iii

William E Everitt

A method of constructing large, unitary, fiber-reinforced Polymer composite containers using a vacuum assisted resin transfer molding process. The method allows for the construction of container systems with only two separately molded parts&mdash;an open box consisting of a base (i.e., floor), 2 sidewalls and 2 endwalls, and a cover (i.e., roof). The method results in a structure which maintains the continuity of the reinforcement fibers across the junction between the floor, side, and end walls corners. This method can be applied to very large composite structures such as railcar bodies, intermodal containers, and shelters.

Method for molding fiber reinforced composite container

Large composite structures are produced using a vacuum assisted resin transfer molding process incorporating a resin distribution network. The structure includes cores each having a main feeder groove or channel therein. A resin distribution network is provided adjacent the core surface in fluid communication with the feeder groove. In a first embodiment, the resin distribution network comprises a plurality of microgrooves formed in each core surface. In a second embodiment, the resin distribution network comprises a separate distribution medium surrounding each core. Each core and associated resin distribution network is covered with a fiber material. The dry lay-up is placed against a mold and encapsulated in a vacuum bag. Uncured resin is fed under vacuum directly into the main feeder groove in each core via a fitting through the bag. The resin flows from the main feeder groove through the resin distribution network and outwardly into the fiber material and is allowed to cure. The resin distribution network forms an integral part of the finished structure. The fiber material with cured resin between adjacent cores may comprise various structural members.

Large composite structures and a method for production of large

Large composite structures incorporating a resin distribution network

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Hockessin, DE, United States of America

Andrew P Perrella