Cummins Emission Solutions Inc.

Cummins Ip, Inc.

Cummins Inc.

Muntean, George

Andrew Morgan Myer

John K Heichelbech

John Anthis

George L Muntean

Stephen M Holl

Samuel Johnson

Stephanie L Apewokin

Joydeep Dipak Chakrabarti

Joshua D Henry

James F Burke

Srivardhan Chandrapati

Steve Holl

Jim F Burke

Omkar Tendolkar

Chetan Ponnathpur

Mugdha Naik

Aalok Trivedi

Niklas M Schmidt

Shu Zhang

Yongquan Chai

Yogesh Vasantrao Birari

Wei Huang

Srinivasa Varadan Rajagopalan

Brandon Simmons

John D Crofts

Xin Jin

Ambarish D Khot

Guinness Shrestha

Nachiket Pawar

Kundana Inala

Cynthia Gosselin

Melissa A Zaczek

Eric Burmeister

Nate Garrett

An exemplary embodiment includes a blending chamber having a urea inlet, a blending chamber gas inlet, and a blending chamber outlet. A urea source provides a pressurized urea solution to the urea inlet at a urea injection pressure, and a pressurized gas source transmits pressurized gas to the blending chamber gas inlet via a passageway. The passageway is configured to decrease pressure of the pressurized gas transmitted along its length from a first pressure of gas received from the pressurized gas source to a second pressure of gas provided to the blending chamber gas inlet. The first pressure of gas received from the pressurized gas source is greater than the urea injection pressure and the second pressure of gas provided to the blending chamber gas inlet is less than the urea injection pressure.

Air curtain for urea mixing chamber

An aftertreatment system comprises an SCR system and at least one reductant insertion assembly fluidly coupled thereto. The reductant insertion assembly includes an injector and reductant storage tank. The injector includes a first fluid connector and a second fluid connector. A first fluid connector marking is defined on the first fluid connector and a second fluid connector marking is defined on the second fluid connector. The reductant storage tank includes a first fluid conduit fluidly coupled to the first fluid connector and a second fluid conduit fluidly coupled to the second fluid connector. A first fluid conduit marking is defined on the first fluid conduit, and a second fluid conduit marking is defined on the second fluid conduit. The first fluid conduit marking corresponds to the first fluid connector marking, and the second fluid conduit marking corresponds to the second fluid connector marking, thereby identifying a coupling relationship therebetween.

Visual marking and geometric poka-yoke for fluid and electrical lines of aftertreatment systems

Urea solution pumps having leakage bypass flowpaths and methods of operating the same are disclosed. Certain embodiments are pump apparatuses including an inlet passage in flow communication with a source of urea solution and a pump chamber, an outlet passage in flow communication with the pump chamber and an exhaust after treatment system, a diaphragm facing the pump chamber and coupled with an actuator, a first housing member coupled with a second housing member form a seal around the pumping chamber, a leak collection chamber surrounding the seal, and a return passage in flow communication with the leak collection chamber and the inlet passage. Urea solution that leaks from the pump chamber past the seal is received by the leak collection chamber and flows through the return passage to the pump inlet passage.

Urea solution pumps having leakage bypass

Apparatuses and methods for urea dosing of an exhaust after treatment system are disclosed. Exemplary apparatuses include a chamber configured to receive pressurized gas at a first inlet, receive urea solution at a second inlet and provide a combined flow of pressurized gas and urea to an outlet, flow passage extending from the first inlet to a seating surface, and a valve member configured to move between an open position in which the valve member is spaced apart from the seating surface and a closed position in which the valve member contacts the seating surface. As the valve member moves from the open position to the closed position, the valve member contacts the seating surface at a first location and wipes an area of the seating surface extending from the first location in a direction toward the flow passage.

Urea injection systems valves

A reductant system for an aftertreatment system of an internal combustion engine is disclosed. The reductant system includes at least one reductant feed line and a reductant system component such as a dosing module. The feed line is connected to the dosing module with a fluid connector. The fluid connector includes a body made from a first material that has a low heat conductivity and an insert made from a second material that has a greater heat conductivity than that of the first material. The insert extends from the body of the fluid connector into a storage chamber of the dosing module, and conducts heat from heated reductant in the feed line to the reductant stored in the storage chamber.

Fluid connectors for reductant systems

A system is provided for delivery of diesel exhaust fluid or other reductant to an injector for release into an engine exhaust aftertreatment system. The injector includes a nozzle assembly that thermally shields the diesel exhaust fluid from the exhaust gas temperatures. A diesel exhaust fluid delivery procedure is also disclosed for nozzle cooling prior to operation of the injector for emissions reduction.

Systems and techniques for nozzle cooling of diesel exhaust fluid injection systems

According to one embodiment, a diesel exhaust fluid purging system includes a metering valve with a supply port and a delivery port. The purging system also includes a pump assembly that is fluidly connected to the supply port of the metering valve. The pump assembly includes a pump and a single supply line that is fluidly connectable with a diesel exhaust fluid source. The purging system further includes an injection assembly that is fluidly connected to the delivery port of the metering valve. The injection assembly includes an air supply line that is fluidly connectable with an air supply source. Additionally, the purging system includes a controller in electrical communication with the metering valve, the pump assembly, and the injection assembly. The controller is configured to purge the pump assembly of residual diesel exhaust fluid using air from the air supply line.

Pump purge for urea dosing system

A reductant delivery system is provided for delivery of reductant to an engine exhaust aftertreatment system that is heated during cold temperature conditions. A heat exchange fluid flows through a heat exchange circuit that provides a flow path from the heat source to the doser, from the doser to the reductant storage tank, and from the reductant storage tank to the heat source. A control valve controls the flow of the heat exchange fluid in the heat exchange circuit so that at least one heat exchange cycle includes a circulation period that increases the temperature of the reductant in the doser and storage tank and a termination period where circulation is stopped until reductant temperature in the doser reaches a lower limit.

Systems and techniques for heating urea injection systems

An example system includes a diaphragm pump having a suction port and a discharge port, a urea suction line fluidly coupling a urea supply to the suction port, and a urea discharge line fluidly coupled to the discharge port. A recirculation line fluidly couples the urea discharge line to the urea suction line, and has a flow regulator operationally coupled thereto. A controller is configured to interpret a prime loss condition of the diaphragm pump, and to provide a flow regulator command in response to the prime loss condition.

Diaphragm pump system having re-priming capabilities

Apparatuses and methods for urea dosing of an exhaust after treatment system are disclosed. Exemplary apparatuses include a chamber configured to receive pressurized gas at a first inlet, receive urea solution at a second inlet, and provide a combined flow of pressurized gas and urea to an outlet, a flow passage extending from the first inlet to a seating surface, and a valve member configured to move between an open position in which the valve member is spaced apart from the seating surface and a closed position in which the valve member contacts the seating surface. As the valve member moves from the open position to the closed position the valve member contacts the seating surface at a first location and wipes an area of the seating surface extending from the first location in a direction toward the flow passage.

A system including a reductant source storing reductant, an ammonia generation system configured to generate gaseous ammonia via cavitation, and a gaseous ammonia delivery device in fluid communication with the ammonia generation system and an exhaust system. The system may selectively activate the ammonia generation system responsive to a detected temperature of an exhaust gas of an exhaust system being equal to or below a predetermined value. The ammonia generation system may utilize ultrasonic cavitation or laser cavitation to generate gaseous ammonia to be delivered to the exhaust system responsive to the temperature of the exhaust gas of the exhaust system being equal to or below the predetermined value. If the temperature of the exhaust gas of the exhaust system above the predetermined value, a dosing module to dose reductant to the exhaust system may be activated.

Ammonia generation system for an SCR system

Growing community of inventors

Greenwood, IL, United States of America

Andrew Morgan Myer