Ford Global Technolgoies, LLC

Andrew Kasha

Jacob Krizan

Chun Tang

An electric machine includes a stator having teeth that define open slots and slot closers disposed in the slots. Each slot closers includes a flux bridge surrounded by a nonmagnetic case. The slot closer is disposed between adjacent ones of the teeth with the case engaging and spanning the adjacent teeth. The case forms nonmagnetic gaps between the flux bridge and the adjacent teeth, respectively, to reduce potential for torque ripple.

Electric machine with slot closers

A stator for a hybrid electric vehicle combines the best features of complete stators and segmented stators. The bobbins of a complete stator are modified to effectively widen the teeth and thereby reduce torque ripple. Each resin bobbin includes cavities on either side of the tooth. The cavities are filled with a magnetically conductive insert. In some embodiments, a single wedge shaped insert is installed on each side of each tooth. In other embodiments, multiple inserts of varying cross sectional area are installed on each side of each tooth.

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Dearborn, MI, United States of America

Andrew Kasha