Rolls-royce Corporation

Raytheon Technologies Corporation

Rolls-royce North American Technologies Inc.

Rolls-royce High Temperature Composites Inc.

United Technologies Corporation

Andrew Joseph Lazur

Adam Lee Chamberlain

Kang N Lee

Kathryn S Read

Ted Joseph Freeman

David John Thomas

Sungbo Shim

Robert J Shinavski

Thomas E Clark

Ying She

Howard J Liles

Joseph P Lamusga

Bryan H Farrar

Aaron D Sippel

Stephen Isaiah Harris

Richard Wesley Jackson

Jeremy R Hart

Michael G McCaffrey

Daniel Kent Vetters

James Thompson Beals

Bryan P Dube

Xia Tang

Jeffrey Allen Walston

Bruce Edward Varney

William M Barker

Richard Christopher Uskert

Olivier H Sudre

Wayne S Steffier

Daniel J Whitney

Winston Gregory Smiddy

Lei Jin

Mary Colby

R Wesley Jackson

Nitin Garg

Peter J Loftus

Ryan M Brodeur

Zachary P Konopaske

David Thomas

A method of making a fiber tow coating is provided. The method includes providing a fiber tow selected from the group consisting of carbon and silicon; and applying an oxide-based fiber interface coating onto the fiber tow using directed vapor deposition or other like deposition method.

Coating fibers using directed vapor deposition

In some examples, a method may include depositing, from a slurry comprising particles including silicon metal, a bond coat precursor layer including the particles comprising silicon metal directly on a ceramic matrix composite substrate. The method also may include locally heating the bond coat precursor layer to form a bond coat comprising silicon metal. Additionally, the method may include forming a protective coating on the bond coat. In some examples, an article may include a ceramic matrix composite substrate, a bond coat directly on the substrate, and a protective coating on the bond coat. The bond coat may include silicon metal and a metal comprising at least one of Zr, Y, Yb, Hf, Ti, Al, Cr, Mo, Nb, Ta, or a rare earth metal.

Applying silicon metal-containing bond layer to ceramic or ceramic matrix composite substrates

Disclosed herein is a chemical vapor infiltration method including flowing ceramic precursors through a preform and depositing a matrix material on the preform at a first gas infiltration pressure, increasing the gas filtration pressure to a second gas infiltration pressure, and lowering the gas infiltration pressure to a third gas infiltration pressure which is intermediate to the first and second gas infiltration pressures.

CVI matrix densification process

A method for forming a ceramic matrix composite (CMC) component with an internal cooling channel includes partially densifying a first fiber preform to form a portion of a final ceramic matrix volume, machining a first channel into a surface of the partially densified first fiber preform, covering the first channel with a fibrous member to form a near net shape fiber preform with an internal passage formed by the first channel and the fibrous member, and densifying the near net shape fiber preform.

Internal cooling circuits for CMC and method of manufacture

A method for forming ceramic matrix composite (CMC) component includes forming a fiber preform, positioning the fiber preform into a chemical vapor infiltration reactor chamber, and densifying the fiber preform. Densification includes infiltrating the fiber preform with a first gas comprising precursors of silicon carbide and infiltrating the fiber preform with a second gas comprising a first rare earth element, wherein the steps of infiltrating the fiber preform with the first gas and infiltrating the fiber preform with the second gas are conducted simultaneously to produce a first rare earth-doped silicon carbide matrix in a first region of the component.

Doped silicon carbide ceramic matrix composite

A fiber-reinforced component for use in a gas turbine engine includes a first braided fiber sleeve forming a cooling channel and a plurality of fiber plies enclosing the first braided fiber sleeve, with the plurality of fiber plies forming first and second walls separated by the first braided fiber sleeve. The fiber-reinforced component further includes a matrix material between fibers of the braided fiber sleeve and the plurality of fiber plies.

CMC component with integral cooling channels and method of manufacture

A method of forming a ceramic matrix composite component with cooling channels includes embedding a plurality of wires into a preform structure, densifying the preform structure with embedded wires, and removing the plurality of wires to create a plurality of corresponding channels within the densified structure.

Method of forming cooling channels in a ceramic matrix composite component

A method for forming a ceramic matrix composite (CMC) component with an internal cooling channel includes forming a first fiber member, forming a first depression in a surface of the first fiber member, covering the first depression with a second fiber member to form a near-net shape fiber preform of a component with an internal channel defined in part by the first depression, and densifying the fiber preform.

A fiber-reinforced component for use in a gas turbine engine includes a fiber sleeve forming a cooling channel and a plurality of fiber plies enclosing the fiber sleeve, with the plurality of fiber plies forming first and second walls separated by the fiber sleeve. The fiber-reinforced component further includes a matrix material between fibers of the fiber sleeve and the plurality of fiber plies.

A component for a gas turbine engine includes a body that has a first circumferential side and a second circumferential side. A circumferentially extending passage extends from the first circumferential side to the second circumferential side. The first circumferential side has an outer height that is less than an inner height of the second circumferential side.

Nesting CMC components

A method for forming a self-healing ceramic matrix composite (CMC) component includes depositing a first self-healing particulate material in a first region of a CMC preform of the CMC component and depositing a second self-healing particulate material having a different chemical composition than the first self-healing particulate material in a second region of the CMC preform distinct from the first region.

Self-healing matrix for a ceramic composite

A stator vane may comprise an airfoil extending between a first platform and a second platform, the airfoil including a core extending relatively orthogonal to the first platform and the second platform, at least one of the first platform or second platform comprising a frustic load transmission feature, wherein the frustic load transmission feature comprises at least a first angular surface disposed proximate a platform edge, wherein the first angular surface is defined by a non-orthogonal angle &#x3b8; with respect to an outer platform surface.

Frustic load transmission feature for composite structures

A method of producing an enhanced ceramic matrix composite includes applying a tackifier compound to a fiber preform. The tackifier compound includes inorganic filler particles. The method further includes modifying the tackifier compound such that the inorganic filler particles remain interspersed throughout the fiber preform, and occupy pores of fiber preform.

Method of densifying a ceramic matrix composite using a filled tackifier

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Huntington Beach, CA, United States of America

Andrew Joseph Lazur