Rockwell Automation Technologies Incorporated

Andrew John Jaap

Randall S Langer

Ahmad K Omari

Michael Lee Gasperi

David W Messersmith

Haihui Lu

David Elmiger

Kun Wei

Ping Soon Lee

Andrew Edward Carlson

Kyle Benjamin Adkins

Stefan T Dziekonski

Jerry Michael Watkins

Michael C McOlash

Michael C Mcolash

A control system may include a processor that may receive a first dataset associated with a current received at a load device coupled to a relay device. The processor may also determine harmonics data associated with the current and determine a switching profile to control moving a first armature of three armatures in the relay device based on the harmonics data. The switching profile is configured to control movement of the first armature between a first position and a second position, and wherein the switching profile comprises a firing angle for moving the first armature with respect to an electrical waveform, a second armature, and a third armature. The processor may then control a current provided to a relay coil of the relay device based on the switching profile, such that the relay coil causes the first armature to move.

Systems and methods for controlling firing delay in multi-phase relay devices

An indicator is provided that can couple, without a fastener, to a housing of an industrial device.

Indicators for industrial devices

A control system may include a processor that may receive a first dataset associated with a type of load device coupled to a relay device. The processor may then receive a second dataset associated with one or more operations of the load device over a period of time. The processor may also determine a switching profile to control moving an armature of the relay device between a first position and a second position based on the first dataset and the second dataset, such that the switching profile comprises a firing angle for moving the armature with respect to an electrical waveform. The processor may then control a current provided to a relay coil of the relay device based on the switching profile.

Systems and methods for automatically configuring point-on-wave settings in a relay device

A system may include a relay device that includes armatures associated with phases of voltage signals. The system may also include relay coils, such that each relay coil may receive a respective voltage that magnetizes a respective relay coil, thereby causing the respective armature to move from a respective first position to a respective second position. The system may also include a control system that receive an indication that a fault condition is present, identify a first phase of the phases of voltage signals that is expected to be the next phase of the phases to cross zero, and send a signal to the relay device in response to identifying the first phase. The signal is configured to cause a first relay coil of the relay coils to energize or deenergize.

Systems and methods for minimizing energy available to contacts during a fault

A method may include receiving, via one or more processors, back electromotive force (EMF) data associated with each motor electrically coupled to a printed circuit board and determining, via the processors, a corresponding motor controller associated with each motor based on the EMF data. The motor controllers may be electrically coupled to the printed circuit board. The method may also include automatically adjusting, via the processors, circuit connections associated with the printed circuit board to route wiring that controls each motor to the corresponding motor controller.

Systems and methods for implementing multiple motor starters with a printed circuit board

A PCB motor controller comprises relays mounted on a PCB and interconnected to power traces in or on the PCB to receive incoming three-phase power and to output three-phase power to a motor. Control power traces in or on the PCB connect the relays to control circuitry, also mounted on the PCB. A power supply is mounted on the PCB and connected to the control circuitry to provide power for its operation and for switching of the relays. The relays are switched in accordance with a point-on-wave (POW) switching scheme, allowing for the use or relays and the PCB, which may not otherwise be suitable for motor control applications.

PCB motor controller with POW switching

PCB-based motor starter

POW switching device with enhanced programming

An apparatus includes a switch module that selectively turns on a switch to connect an input power conductor connected to a voltage source to a motor in a sequence. The switch for each phase is turned on for a portion of a cycle of a fundamental frequency of the voltage source. A source phase module determines a phase of the AC voltage source, a back-EMF phase module determines a phase of a back-EMF of the motor, and a torque module determines when a phase difference between the phase of the AC voltage source and the phase of the back-EMF is within a phase range indicative of a positive motor torque. A pulse module enables the switches in response to the phase difference having a phase within the phase range and disables the switches in response to the phase difference having a phase not in the phase range.

Quasi vector motor controller

A motor controller includes a motor winding heater function. The motor controller applies a predefined current to one or more of the motor windings without the use of additional dedicated motor winding heater devices. The motor controller serves to control the operation of the motor, while the motor windings serve both as a heater at times and to produce torque at times.

Motor winding heater systems and methods

An apparatus for a quasi variable frequency motor controller is includes a DFC module that applies a first frequency to a motor as part of a discrete frequency control ('DFC') method for motor starting. The first frequency includes a discrete frequency in a plurality of discrete frequencies of the DFC method and each discrete frequency includes a frequency lower than a fundamental frequency of an alternating current ('AC') voltage source providing power to the motor. The apparatus includes a torque module that determines when motor torque generated by the motor reaches a negative torque threshold and a next frequency module that applies a second frequency to the motor in response to the torque module determining that the motor torque has reached the negative torque threshold. The second frequency is a next frequency in the DFC method.

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Sheboygan Falls, WI, United States of America

Andrew John Jaap