Lawrence Livermore National Security, LLC

University of California

Purdue Research Foundation

Andrew J Pascall

Joshua D Kuntz

Eric B Duoss

Christopher M Spadaccini

Robert Matthew Panas

Maxwell R Murialdo

Elaine Lee

Julie A Jackson

Yuliya Kanarska

Marcus A Worsley

Roger D Aines

Sarah Elyse Baker

Joshuah K Stolaroff

Susant K Patra

James S Oakdale

Congwang Ye

Jonathan Hopkins

Julie A Mancini

Kerry G Krauter

Caitlyn Christian Cook

Carlos J Martinez

Ryan M Hunt

Hannah Grace Coe

John J Vericella

Scott McCall

George Roy Farquar

Christine A Orme

Alexandra Golobic

Yuanping Song

Yixuan Yu

Tashi Parsons-Davis

Logan Bekker

Kin I Sio

Bryan B Bandong

Kevin E Roberts

Jennifer A Shusterman

Amin Farzaneh

Geoffrey H Campbell

Sarah C Chinn

The present disclosure relates to a method for forming an electrically conductive ink able to be deposited through a print nozzle during a 3D printing operation. The method may involves providing an electrically non-conductive flowable material adapted to be flowed through a print nozzle during a 3D printing operation. A predetermined quantity of chiplets may then be mixed into flowable material, in accordance with a predefined percolation threshold, to form a percolating chiplet network within the polymer as the ink is flowed through the print nozzle and deposited on a surface. The chiplets each form an engineered electronic component, and ones of the chiplets randomly connect, in accordance with the predefined percolation threshold, to form an electrically conductive circuit having a predetermined circuit characteristic.

3D printable feedstock inks for signal control or computation

A method includes acquiring particles doped with at least one analyte and forming a monolithic reference material. The method includes forming includes using the analyte-doped particles as feedstock particles in an additive manufacturing process. A product includes a monolithic reference material formed of Stöber particles doped with a trace element. A method includes acquiring particles doped with platinum group elements (PGEs). The method includes forming a monolithic reference material using the PGE-doped particles as feedstock particles in an additive manufacturing process.

Additive manufacturing of microanalytical reference materials

In one aspect the present disclosure relates to a 3D printed signal control backbone apparatus. The apparatus may have a filament including a first material section and a plurality of second material sections. The first material section is bounded on opposing ends by the second material sections. The first material section is formed by an ink having a percolating network of a plurality of chiplets infused in a non-conductive polymer. The plurality of chiplets form electrically responsive elements imparting a predetermined logic function and which are responsive to a predetermined electrical signal. The second material sections are formed by an ink which is electrically conductive.

A deformable mirror has a mirror front face and a mirror back exposed surface. An elastomeric support structure is connected to the mirror back exposed surface. The elastomeric support structure includes a multitude of microchannels wherein the microchannels have a closed end located proximate the mirror back exposed surface and an open end located away from the mirror back exposed surface. A fluid pressure source is connected to the open end of the microchannels. A power source and control system are connected to the fluid pressure source.

Deformable mirror with integrated microchannel support

Fabrication of functional polymer-based particles by crosslinking UV-curable polymer drops in mid-air and collecting crosslinked particles in a solid container, a liquid suspension, or an air flow. The particles can contain different phases in the form or layered structures that contain one to multiple cores, or structures that are blended with dissolved or emulsified smaller domains. A curing system produces ultraviolet rays that are directed onto the particles in the jet stream from one side. A reflector positioned on other side of the jet stream reflects the ultraviolet rays back onto the particles in the jet stream.

Fabricating structured particles through rapid hardening and tailored collection methods

An electric field drives nanocrystals dispersed in solvents to assemble into ordered three-dimensional superlattices. A first electrode and a second electrodeare in the vessel. The electrodes face each other. A fluid containing charged nanocrystals fills the vessel between the electrodes. The electrodes are connected to a voltage supply which produces an electrical field between the electrodes. The nanocrystals will migrate toward one of the electrodes and accumulate on the electrode producing ordered nanocrystal accumulation that will provide a superlattice thin film, isolated superlattice islands, or coalesced superlattice islands.

Electric field driven assembly of ordered nanocrystal superlattices

A 3D printable feedstock ink is disclosed for use in a 3D printing process where the ink is flowed through a printing nozzle. The ink may be made up of a non-conductive flowable material and a plurality of chiplets contained in the non-conductive flowable material in random orientations. The chiplets may form a plurality of percolating chiplet networks within the non-conductive flowable material as ones of the chiplets contact one another. Each one of the chiplets has a predetermined circuit characteristic which is responsive to a predetermined electrical signal, and which becomes electrically conductive when the predetermined electrical signal is applied to the ink, to thus form at least one conductive signal path through the ink.

A method of producing a complex product includes designing a three dimensional preform of the complex product, creating a three dimensional preform of the complex product using the model, depositing a material on the preform, and removing the preform to complete the complex product. In one embodiment the system provides a complex heat sink that can be used in heat dissipation in power electronics, light emitting diodes, and microchips.

Method of manufacturing a complex product by an additive process

A system is disclosed for printing a component. The system may have a nozzle controlled for movement within a plane. The nozzle may be configured to dispense a molten metal. A substrate may be positioned within a reservoir. The substrate may receive the molten metal to form the component in a printing operation. A heated barrier material in a molten state may be contained within the reservoir for forming a liquid barrier between an atmosphere and the substrate. The nozzle has a tip which is submerged within the liquid barrier while dispensing the molten metal during the printing operation. The liquid barrier forms a barrier between an atmosphere in a vicinity of the substrate and the substrate.

System and method for controlling oxidation of metals during freeform casting

The present disclosure relates to a micromechanical displacement logic, signal propagation system that makes use of first and second bistable elements, and first and second mounting structures arranged adjacent opposing surfaces of the first bistable element. A plurality of pivotal lever arms are used to support the first bistable element in either one of two positions of equilibrium. A support structure and a compressible flexure element disposed between the support structure and the first mounting structure apply a preload force to the first mounting structure, which imparts the preload force to the first bistable element. The first bistable element is moveable from one of the two stable equilibrium positions to the other in response to an initial signal applied thereto. The preload force, at least one stiffness characteristic of the lever arms, and a compressibility of a compressible coupling element which links the second bistable element to the first, are all selected to tune signal propagation from the first bistable element to the second bistable element.

Systems and methods for micromechanical displacement-based logic circuits

A texture-inducible substrate includes a backplate, a deformable membrane positioned in front of the backplate to form a gap therebetween, and a ferrofluid contained in the gap. The substrate also includes an electromagnet positioned on the backplate to induce, when activated, a local volume of the ferrofluid to expand in volume and increase in viscosity so as to locally deform and raise an adjacent section of the deformable membrane.

Texture-inducible substrate

The present disclosure is directed to various mechanical logic gates. In one example a mechanical logic NOT gate system is formed which has a first pair of bi-stable buckling structures each being operatively connected at a first connection point thereof to one another, and also to a first rigid structure at second connection points, the first rigid structure being held stationary. A second pair of bi-stable buckling flexures is each operatively connected at first connection points thereof to each other and at second connection points thereof to a second rigid structure being held stationary. An output element is coupled a first one of each of the first and second pairs of bi-stable buckling structures. An input element is coupled to a second one of each of the first and second pairs of bi-stable buckling structures. The output element moves from a logic 1 position to a logic 0 position in response to movement of the input element from a logic 0 position to a logic 1 positions, respectively.

Systems for mechanical logic based on additively manufacturable micro-mechanical logic gates

According to one embodiment, a three-dimensional structure includes: at least one photopolymer having at least one metal dispersed throughout at least portions of a bulk of the structure. The structure is characterized by features having a horizontal and/or vertical feature resolution in a range from several hundred nanometers to several hundred microns. The portions of the bulk throughout which metal is dispersed may optionally be selectively determined. In more embodiments, the structure may have electroless plated metal formed on surfaces thereof, alternatively or in addition to the metal dispersed throughout the bulk of the structure. The electroless plating may be achieved without the use of a surface activation bath. Corresponding methods for forming various embodiments of such three dimensional structures are also disclosed.

Metal-containing photopolymer resins generated by reduction of dissolved metal salts

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Livermore, CA, United States of America

Andrew J Pascall